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Grinding technology and precision parts made of tungsten carbide, ceramics, tungsten and molybdenum for the cutting tool industry

LE

Lerchenmüller-Systeme GmbH

BernbeurenNew on Amplifa

1990Founded
11–50Employees
1–1,000,000Lot sizes

Company

Lerchenmüller-Systeme GmbH is a family-owned company based in Bernbeuren (Upper Bavaria) that has been in the market since 1990 and has its roots in grinding technology. The company processes wear-resistant materials such as tungsten carbide, ceramics, tungsten, molybdenum and heavy metals into customer-specific semi-finished products, blanks and precision parts. Its range of processes includes cut-off grinding, polish grinding, end machining, peel grinding, universal grinding, centerless grinding, profile grinding as well as straightening. Core customers are the cutting tool industry, for which stepped blanks, carbide rods and finished components are manufactured. In addition to series production of lot sizes from 1 to 1,000,000, the company develops samples and prototypes and supports customers in product development. Production takes place entirely in-house on CNC grinding machines with automation; air-conditioned production and measuring areas ensure precision. The quality management system is certified to ISO 9001:2015.

Site
Bernbeuren
Processes
Cut-off grinding, Polish grinding, End machining, Peel grinding, Universal grinding, Centerless grinding, Profile grinding, Straightening
Materials
Tungsten carbide, Ceramics, Tungsten, Molybdenum, Heavy metals, Peel grinding, Centerless grinding, Cut-off grinding
Certificates
ISO 9001:2015
Founded
1990
Employees
11–50
Industries
Cutting tool industry, Mechanical engineering
  1. 01

    Material selection (tungsten carbide, ceramics, tungsten, molybdenum, heavy

  2. 02

    Grinding processes (peel grinding, centerless grinding, cut-off, universal and

  3. 03

    End machining and straightening

  4. 04

    Polish grinding/finishing

  5. 05

    Inspection and documentation

  6. 06

    Series production and delivery

Materials and Processes

HM

Tungsten carbide

Main material for stepped blanks, rods and precision parts for the cutting tool industry.

Cer

Ceramics

Wear-resistant material for precision parts and blanks.

W

Tungsten

Processed into components and semi-finished products.

Mo

Molybdenum

Processed into components and semi-finished products.

HM-Verb.

Heavy metals

Complementary material group for customer-specific components.

Schälschleifen

Peel grinding

CNC peel grinding machines with automation for machining bar stock.

Centerless

Centerless grinding

Centerless cylindrical grinding of bars and blanks.

Trennschl.

Cut-off grinding

Cutting of tungsten carbide and ceramic materials.

Profil-/Univ.

Universal and profile grinding

Contour-accurate grinding of profiles and complex geometries.

Polieren

Polish grinding

Surface finishing, including of carbide rods.

Locations

Bernbeuren

DE

Headquarters and production site

Lot size
1 – 1,000,000
Materials
Tungsten carbide, ceramics, tungsten, molybdenum, heavy metals
  • CNC peel grinding machines including automation
  • CNC grinding machines (centerless grinding)
  • Measuring machines and inspection equipment
  • Air-conditioned production and measuring rooms

Industries

Cutting tool industryMechanical engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cut-off grindingMachining––––Tungsten carbide, Ceramics, Tungsten, Molybdenum, Heavy metals
Polish grindingSurface––––Tungsten carbide, Ceramics, Tungsten, Molybdenum, Heavy metals
End machiningMachining––––Tungsten carbide, Ceramics, Tungsten, Molybdenum, Heavy metals
Peel grindingMachining––––Tungsten carbide, Ceramics, Tungsten, Molybdenum, Heavy metals
Universal grindingMachining––––Tungsten carbide, Ceramics, Tungsten, Molybdenum, Heavy metals
Centerless grindingMachining––––Tungsten carbide, Ceramics, Tungsten, Molybdenum, Heavy metals
Profile grindingMachining––––Tungsten carbide, Ceramics, Tungsten, Molybdenum, Heavy metals
StraighteningForming––––Tungsten carbide, Ceramics, Tungsten, Molybdenum, Heavy metals
Manufacture of semi-finished products and blanks for the cutting tool industryMachining––––Tungsten carbide, Ceramics
Production of precision parts made of tungsten carbide and ceramicsMachining––––Tungsten carbide, Ceramics
Precision machining of componentsMachining––––Tungsten carbide, Ceramics, Tungsten, Molybdenum, Heavy metals
Finishing of carbide rodsSurface––––Tungsten carbide
Product development, sample and prototype construction, series productionEngineering–––1 – 1,000,000–
Inspection and documentation of workpieces including measuring machinesInspection–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC peel grinding machines including automation––––Bernbeuren
CNC grinding machines (centerless grinding)––––Bernbeuren
Measuring machines and inspection equipment––––Bernbeuren

Additional services

Cut-off grindingPolish grindingEnd machiningPeel grindingUniversal grindingCenterless grindingProfile grindingStraighteningManufacture of semi-finished products and blanks for the cutting tool industryPrecision parts made of tungsten carbide and ceramicsPrecision machining of componentsDevelopment of samples and prototypesSeries production

Quality

Production takes place in air-conditioned areas with modern machines and measuring systems; measuring machines and inspection equipment are used for production-accompanied inspection and documentation of the workpieces. The quality management system is certified to ISO 9001:2015.

EvidenceBernbeuren
ISO 9001:2015

History

  1. 1990

    Foundation; in the market with roots in grinding technology since 1990.

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