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Lesaffre – Fertigung

Family-owned fermentation group: yeast, fermentation nutrients, biotechnology solutions and CDMO services since 1853.

Lesaffre Logo

Lesaffre

Marcq-en-Barœul (FR) · Strasbourg (FR) · Cérences (FR) · Legnica (PL) · Ming Guang (CN) · Laibin (CN) · Chongzuo (CN) · Linxi County/Chifeng (CN) · Evry (FR) · Brisbane, CA (US) · Van Wert, OH (US)New on Amplifa

1853Founded
11,700Employees
€3.2 billionRevenue
more than 50Countries with a presence
more than 20,000Microorganism strains in the strain collection (LIST)

About Lesaffre

Lesaffre is a family business founded in 1853 in northern France and today a globally active provider in the field of fermentation and microorganisms. The company develops, produces and markets solutions based on yeast (S. cerevisiae), yeast extracts, bacteria, filamentous fungi, phages and enzymes for the bakery, food, animal health and animal nutrition, plant health, cosmetics, nutraceuticals, biopharmaceuticals, wine/beer/spirits as well as bioethanol and green chemistry industries. The value creation includes industrial fermentation including precision fermentation, downstream processing (extraction, purification, crystallization), drying (spray, fluidized bed and box drying), granulation, coating, powder blending, liquid formulations and contract packaging. Through its business units LIS (contract drying), Ennolys (CDMO fermentation) and Procelys (fermentation nutrients), Lesaffre offers services from laboratory scale to large-scale industrial production. Research is consolidated in the Lesaffre Institut of Science & Technologie (LIST) with more than 850 experts and a master strain collection of more than 20,000 strains. The group generates revenue of around €3.2 billion with 11,700 employees in more than 50 countries; headquarters are located in Marcq-en-Barœul (France).

Site
Marcq-en-Barœul, France
Processes
Industrial fermentation (bacteria, filamentous fungi or yeast-based biomass fermentation,, Drying bioprocesses (drying), Extraction and purification of microorganisms and molecules (DownStream Processing, DSP), Spray-drying of food, dietary supplement, pharmaceutical and, Liquid formulations, Powder blending, Contract packaging, Intensive fluidized bed granulation to improve dispersibility,
Materials
Yeast (S. cerevisiae), Yeast extracts, Bacteria (including Pediococcus acidilactici, lactobacilli, bacilli), Filamentous fungi, Phages (bacteriophages), Enzymes, Probiotics, Sugarcane
Certificates
Certificates
Founded
1853
Employees
11700
Industries
Bakery, Food, Animal Health & Animal Nutrition, Plant Health & Plant Nutrition, Cosmetics, Nutraceuticals
  1. 01

    Strain development (biofoundry, genome editing, adaptive laboratory evolution)

  2. 02

    Fermentation process development and scale-up

  3. 03

    Industrial fermentation

  4. 04

    Downstream processing (extraction, purification, crystallization)

  5. 05

    Drying (spray, fluidized bed, box drying)

  6. 06

    Formulation (powder blending, liquid formulations, contract packaging)

Raw Materials & Microorganisms

Hefe

Yeast (Saccharomyces cerevisiae)

Core organism for baker's yeast, yeast extracts, bioethanol and fermentation nutrients.

HEX

Yeast extracts / autolyzed yeast / yeast peptones

Yeast-based nutrients for microorganism and cell cultures in biotech and animal nutrition.

BAK

Bacteria (among others Pediococcus acidilactici, lactobacilli, bacilli)

Basis for probiotics, bio-crop protection and fermentation processes.

PILZ

Filamentous fungi

Part of the strain collection for fermentation and screening projects.

PHAGE

Phages (bacteriophages)

Part of the research and strain collection of the Lesaffre institute LIST.

ENZ

Enzymes

Fermentatively produced enzymes as a product and process component.

MEL

Molasses

Sugar raw material used for yeast production since 1923.

GETR

Sugarcane, sugar beet, corn, wheat

Raw materials for bioethanol production through yeast fermentation.

Products & Services

Fermenters in the research and development process
Fermenters in the research and development processIndustrial Fermentation · Biotechnology
Dried yeast products
Dried yeast productsDrying · Bakery
Functional testing of microbial solutions
Functional testing of microbial solutionsTesting & Measurement Technology · Food/Animal Health

Inside the production

170 years of Lesaffre – family tradition since 1853
170 years of Lesaffre – family tradition since 1853
Lesaffre Institut of Science & Technologie (LIST)
Lesaffre Institut of Science & Technologie (LIST)
Digitized, agile RD&I ecosystem
Digitized, agile RD&I ecosystem
Industry 4.0 and AI-supported fermentation
Industry 4.0 and AI-supported fermentation
Global presence of the group
Global presence of the group

Industries

BakeryFoodAnimal Health & Animal NutritionPlant Health & Plant NutritionCosmeticsNutraceuticalsBiopharmaceuticals & DiagnosticsBioethanol / Green ChemistryWine, Beer & SpiritsFood (Taste & Enjoyment)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Industrial fermentation (bacteria, filamentous fungi or yeast-based biomass fermentation,Casting––––Yeast, Bacteria, Filamentous fungi
Drying bioprocesses (drying)Surface––––Yeast, Microorganisms
Extraction and purification of microorganisms and molecules (DownStream Processing, DSP)Testing––––Microbial biomass, Microorganisms, Molecules of interest
Spray-drying of food, dietary supplement, pharmaceutical andSurface––––Food ingredients, Dietary supplement ingredients, Pharmaceutical ingredients, Cosmetic ingredients
Liquid formulationsEngineering–––––
Powder blendingAssembly––––Powders
Contract packagingAssembly–––––
Intensive fluidized bed granulation to improve dispersibility,Forming––––Powders
Fluidized bed coating for protection of active ingredientsSurface––––Active ingredients
Co-drying for ultraprecise dosing of one component onto a carrierSurface–––––
Over-drying to adjust the moisture content of an ingredientSurface–––––
Box dryer dryingSurface–––––
Contract fermentation / CDMO services: fermentation, DSP (downstream processing) and dryingCasting–––Laboratory scale – Industrial production inMicroorganisms, Enzymes, Probiotics, Postbiotics, Proteins, Peptides
Production of yeast and yeast extractsCasting––––Yeast, Yeast extracts
Bioethanol production through yeast fermentation from sugar-containing andCasting––––Sugarcane, Sugar beet, Corn, Wheat, Rice, Cassava, Waste and agricultural residues
Production of yeast-based fermentation nutrients (yeast extracts, dried yeast,Casting––––Yeast
Adaptive Laboratory Evolution (ALE) - continuous, uninterrupted cultivation ofTesting––––Microorganisms, Yeast
High-throughput genome editing and synthetic biology for yeast strain developmentEngineering––––Yeast
Crystallization bioprocessesCasting–––––
Germination optimization technology (Germination Optimization Technology) for bacilli cocktails inCasting––––Bacilli
High-throughput screening of microorganisms (yeasts, bacteria, filamentous fungi, strain consortia)Testing––––Yeasts, Bacteria, Filamentous fungi

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Box dryer–1Capacity approx. 4,000 tonnes per year–Strasbourg, France
Fluidized bed dryer (FB)––Granulation, coating, co-drying, over-drying–Strasbourg, France
Spray drying facilities––––Cérences (50), France and Legnica, Poland
Large-volume industrial fermenters––––Ennolys by Lesaffre
Yeast production lineBiohymn Biotechnology–Total area over 60,000 m²2015Food Industrial Park, Linxi County, Chifeng City, Inner Mongolia, China

Additional services

Industrial fermentation (CDMO: fermentation, DSP, drying)Spray drying / drying servicesPowder blending and contract packagingLiquid formulationsBaking Center™ network (technical support, training)Yeast-based fermentation nutrients (yeast extracts, autolyzed yeast, peptones)Genome editing and synthetic biology (Recombia)Adaptive Laboratory Evolution (Altar)Bio-crop protection and biostimulants (Agrauxine)Bioethanol yeasts and renewable chemicals (Leaf)

Quality

Quality assurance is carried out through specialized competence centers such as Analytical Science & Discovery and the DownStream Process Design Center of Excellence, complemented by clinical and field trials as well as sensory studies to validate product efficacy.

EvidenceMarcq-en-Barœul
Certificates

History

  1. 1853

    Founded by Louis Lesaffre and Louis Bonduelle in Marquette-lez-Lille (grain alcohol and gin); later acquisition of the first mill in Marcq-en-Barœul

  2. 1863

    Acquisition of a mill in Marcq-en-Barœul and conversion into a distillery

  3. 1895

    Creation of the L'Hirondelle brand (fresh yeast)

  4. 1923

    Focus on yeast and malt; first yeast production using molasses in Marcq-en-Barœul

  5. 1963

    Partnership with Societa Trentina Lieviti (Italy) – start of international expansion

  6. 1971

    Acquisition of Fould-Springer, Maisons-Alfort; entry into yeast extract production

  7. 1973

    Market launch of Saf-Instant, the first instant dry yeast product

  8. 1974

    Opening of the first Baking Center™

  9. 1999

    Acquisition of the Ming Guang yeast plant, China

  10. 2001

    Acquisition of Red Star Yeast & Products (USA); establishment in China

  11. 2010

    New plants in Laibin, Guangxi (China, with Donta)

  12. 2015

    Majority stake in Sungain (Chongzuo); acquisition of Gnosis; acceleration of Nutrition & Health

  13. 2020

    Majority stake in Biohymn Biotechnology (China); Thibaut de Ladoucette becomes Chairman of the Board; partnership with Recombia Biosciences

  14. 2021

    Acquisition of ABM, Advanced Biological Marketing (Van Wert, Ohio)

  15. 2022

    Acquisition of Recombia Biosciences (San Francisco Bay Area)

  16. 2023

    170th anniversary

  17. 2024

    Acquisition of Altar (Adaptive Laboratory Evolution) from Ginkgo Bioworks

  18. 2026

    Ennolys expands its CDMO offering; LIS invests in new drying capacities in Strasbourg

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