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Leyat-Predemec – Fertigung

CNC contract manufacturing of mechanical precision parts: turning, 3–5-axis milling, complete assembly, based in St-Pierre-de-Clages since 1984

Leyat-Predemec Logo

LEYAT - PREDEMEC SA

St-Pierre-de-Clages (CH)New on Amplifa

1984Founded
Ø 10–540 mmTurned parts up to 1 m in length
up to 3000 × 1300 × 1000 mmMilled components (up to 5000 kg)
1 locationSt-Pierre-de-Clages VS

About Leyat-Predemec

LEYAT - PREDEMEC SA is a company specialized in mechanical contract manufacturing, based in St-Pierre-de-Clages in the canton of Valais, producing to customer drawings and specifications since 1984. Its service range includes CNC turning with driven tools and milling heads for diameters from 10 to 540 mm (workpieces up to 1 m in length) as well as CNC milling on 3 to 5 simultaneous axes for workpieces from 10 mm to 3000 mm in length. Machined materials include alloyed steels up to the hardest grades, aluminium, copper, other non-ferrous metals and plastics. Complementary services include sawing, surface grinding, micro-percussion marking, 3D measurement and the assembly of complete assemblies; surface treatments, cylindrical grinding and non-destructive testing are arranged through a long-standing network of approved suppliers. Customer segments include, among others, passenger transport, amusement parks, the packaging industry, stamping tools for the watch and leather goods industry, mechanical engineering, injection moulding and high-voltage power plants.

Site
St-Pierre-de-Clages
Processes
CNC turning (with driven tools and milling heads), CNC milling (3 to 5 simultaneous axes), Cutting (sawing), Surface grinding, Micro-percussion marking, 3D measurement (three-dimensional measurement), Assembly of complete assemblies, Metal construction and engineering
Materials
Alloyed steels (hardest grades), Plastics (low strength), Aluminium, Copper, Alloyed steels, Non-ferrous metals, Plastics, CNC turning
Certificates
3D measurement (TESA Micro-hite), Non-destructive testing (partner network)
Founded
1984
Industries
Passenger transport, Amusement parks, Packaging and cardboard industry, Stamping tools (watch and leather goods industry), Mechanical engineering, Injection moulding industry
  1. 01

    Sawing/cutting to size

  2. 02

    CNC turning

  3. 03

    CNC milling

  4. 04

    Surface grinding

  5. 05

    Marking

  6. 06

    3D measurement

  7. 07

    Assembly

Materials and Processes

St

Alloyed steels

Machining of even the hardest steel grades for highly stressed mechanical components.

Al

Aluminium

Light metal for components in mechanical engineering and transport technology.

Cu

Copper

Non-ferrous metal used, among other things, for electrically utilised components.

NE

Non-ferrous metals

Further non-ferrous metals according to customer requirements.

KU

Plastics

Machining of plastics with lower strength.

DREH

CNC turning

Ø 10–540 mm with driven tools and milling heads, workpieces up to 1 m.

FRÄS

CNC milling 3–5 axes

Simultaneous milling of workpieces from 10 to 3000 mm in length.

PLAN

Surface grinding

Surface machining on Okamoto up to 590 × 290 × 350 mm.

Locations

St-Pierre-de-Clages

CH

Production and headquarters

Part weight / size
Milled components up to 5000 kg, up to 3000 × 1300 × 1000 mm
Materials
Steel, aluminium, copper, non-ferrous metals, plastics
  • ACTIVE FIVE 3000 XL, vertical 5-axis machining centre (3000 × 1300 × 1000 mm, 84 tools, 18,000 rpm)
  • FAGIMA DERBY EVO 300 – 5 axes (3000 × 1000 × 1000 mm, 60 tools, 18,000 rpm)
  • Kasto Twin A2 band saw with Daito saw blade, max. Ø 260 mm
  • Okamoto surface grinding machine (590 × 290 × 350 mm)
  • Micro-percussion marking machine
  • TESA Micro-hite 3D measuring device
  • Esprit CNC programming

Components

Turned CNC component
Turned CNC componentCNC turning · Mechanical engineering
5-axis milled workpiece
5-axis milled workpieceCNC milling · Contract manufacturing
Component on FAGIMA DERBY EVO 300
Component on FAGIMA DERBY EVO 3005-axis milling · Mechanical engineering

Inside the production

CNC turning
CNC turning
Manufactured precision parts
Manufactured precision parts
Workpieces from contract manufacturing
Workpieces from contract manufacturing
ACTIVE FIVE 3000 XL machining centre
ACTIVE FIVE 3000 XL machining centre
ACTIVE FIVE 3000 XL – working area 3000 × 1300 × 1000 mm
ACTIVE FIVE 3000 XL – working area 3000 × 1300 × 1000 mm
Production
Production
Assembly and testing
Assembly and testing
Quality control
Quality control

Industries

Passenger transportAmusement parksPackaging and cardboard industryStamping tools (watch and leather goods industry)Mechanical engineeringInjection moulding industryHigh-voltage power plantsSheet metal construction supplyMetal construction and engineeringInjection moulding industry (parts and accessories)Mechanical contract manufacturing for sheet metal construction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC turning (with driven tools and milling heads)Machining–up to 1 metre––alloyed steels (hardest grades), plastics, aluminium, copper, non-ferrous metals
CNC milling (3 to 5 simultaneous axes)Machining–3000 mm × 1300 mm × 1000 mm5000 kg–alloyed steels (hardest grades), plastics, aluminium, copper, non-ferrous metals
Cutting (sawing)Machining–––––
Surface grindingSurface–590 mm × 290 mm × 350 mm–––
Micro-percussion markingSurface–––––
3D measurement (three-dimensional measurement)Testing–––––
Assembly of complete assembliesAssembly–––––
Metal construction and engineeringEngineering–––––
Mechanical contract manufacturing for sheet metal workingMachining–––––
CNC programming (Esprit)Engineering–––––
Surface treatments and cylindrical grinding (via network of approved suppliers)Surface–––––
Non-destructive testing (via network of approved suppliers)Testing–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Vertical 5-axis machining centreActive ACTIVE FIVE 3000 XL1(X,Y,Z) 3000 x 1300 x 1000 mm, table 3000 x 1300 x 1000 mm, load up to 5000 kg, spindle 18000–St-Pierre-de-Clages VS
Vertical 5-axis machining centreFagima DERBY EVO 300 – 5 AXES1(X,Y,Z) 3000 x 1000 x 1000 mm, table 3200 x 1000 x 1000 mm, spindle 18000 rpm, 60 tools–St-Pierre-de-Clages VS
Band sawKasto / Daito Twin A2 (Daito band saw)1max. diameter 260 mm–St-Pierre-de-Clages VS
Surface grinding machineOkamoto1(X,Y,Z) 590 x 290 x 350 mm–St-Pierre-de-Clages VS
Micro-percussion marking machine–1––St-Pierre-de-Clages VS
3D measuring deviceTESA Micro-hite 3D (with LX300 printer)1––St-Pierre-de-Clages VS

Additional services

CNC turning (Ø 10–540 mm with driven tools and milling heads, workpieces up to 1 m)CNC milling 3–5 simultaneous axes (10 mm to 3000 mm)Sawing (Kasto Twin A2, Daito band saw, max. Ø 260 mm)Surface grinding (Okamoto, 590 x 290 x 350 mm)Marking (micro-percussion)3D measurement / quality control (TESA Micro-hite 3D)Assembly of complete assembliesProgramming (Esprit)Arrangement of surface treatments, cylindrical grinding and non-destructive testing throughLong-term customer service (after-sales service)

Quality

Quality inspections are carried out during the various machining phases as well as final inspections, among other things with a TESA Micro-hite 3D 3D measuring device. Surface treatments, cylindrical grinding and non-destructive testing are performed through a long-standing network of approved suppliers.

EvidenceSt-Pierre-de-Clages
3D measurement (TESA Micro-hite)
Non-destructive testing (partner network)

History

  1. 1984

    Company founding; specialisation in contract manufacturing of mechanical parts.

  2. Expansion of the machine park with the 5-axis milling machine FAGIMA DERBY EVO 300.

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