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Leyco – Fertigung

Manufacturer of ion exchange systems, water softeners and filter technology for industrial water treatment

Leyco Logo

Leyco Wassertechnik GmbH

Föritztal (Hönbach), GermanyNew on Amplifa

1992Founded
25+Employees
6,000+Customers
2,000+Products
10–100 lPressure vessel volume

Water treatment from Sonneberg – since 1992

Leyco Wassertechnik GmbH is a medium-sized manufacturer of industrial water treatment systems based in Föritztal (Sonneberg district, Thuringia). Founded in 1992, the company develops and produces regenerable ion exchange cartridges, pressure vessels, water softeners, filter technology, accessories and conductivity meters for industry, commerce, medicine and engineering. In-house, the systems are configured, filled and tested; exhausted ion exchangers are reprocessed in the company's own regeneration plant using cascade regeneration – including third-party products such as commercially available exchanger types, drum goods and tanks. The cartridges are made of stainless steel (1.4571, 1.4404) or plastics such as PP, PU, POM and PC. Customers come from laboratories, medical technology, the optical industry, the automotive industry, the energy sector (including hydrogen production), building services, gastronomy, wholesale and OEM. With over 2,000 products, around 6,000 customers and 25+ employees, Leyco supplies customers throughout Germany, with cartridge replacement within 24 hours.

Site
Föritztal
Processes
Regeneration of ion exchangers (mixed bed resin), Full demineralization with mixed bed resin (demineralization/deionization), Partial demineralization for carbonate hardness (H⁺ exchange), Water softening (Na⁺ resins, DVGW/UBA certified), Ultrapure water treatment for laboratory, pharma and microelectronics, Manufacture/configuration of ion exchange cartridges (resin + pressure vessel, ready to install), Filter technology (filtration), Conductivity measurement (electrical conductivity of liquids)
Materials
Stainless steel 1.4571, Stainless steel 1.4404, Polypropylene (PP), Polyurethane (PU), POM, PC (polycarbonate), Mixed bed resin (ion exchange resin), Polycarbonate (PC)
Certificates
ISO 9001, ISO 14001, Certified specialist operation under the WHG (German Water Resources Act), DVGW/UBA-certified water softeners, TÜV, DVGW/UBA certification (water softeners)
Founded
1992
Employees
25+
Industries
Laboratories, Medical practices & medical technology, Optical industry, Automotive industry, Energy companies (hydrogen production), Plumbers / building services
  1. 01

    Application analysis and technical consulting

  2. 02

    Configuration of resin and pressure vessel

  3. 03

    In-house manufacture/filling of the ion exchange cartridges

  4. 04

    Quality inspection with batch and test report

  5. 05

    Shipping or 24h cartridge exchange

  6. 06

    Cascade regeneration of exhausted resins (also third-party products)

  7. 07

    Return shipping and reuse

Materials & Processes

1.4571

Stainless steel 1.4571

Material for pressure vessels, distribution systems and electrodes of ion exchange cartridges and measuring cells.

1.4404

Stainless steel 1.4404

Electrode material in conductivity meters.

PP

Polypropylene (PP)

Food-safe plastic for the PV-PP vessel series and measuring cell bodies.

PU

Polyurethane (PU)

Impact-resistant cladding (HLA-PU) for stainless steel inner vessels at mechanically stressed locations.

POM

POM

Housing and measuring cell material of compact conductivity meters.

PC

Polycarbonate (PC)

Splash-proof housing material (IP 65) for conductivity meters.

MBH

Mixed bed resin (ion exchange resin)

Cation exchangers (H⁺) and anion exchangers (OH⁻) for full and partial demineralization, softening and ultrapure water.

Sites

Standort Föritztal (Hönbach)

Föritztal (Hönbach)

DE

Headquarters: production, administration, regeneration plant, warehouse

Materials
Stainless steel 1.4571/1.4404, PP, PU, POM, PC, ion exchange resins
  • Regeneration plant for ion exchangers (cascade regeneration)
  • Photovoltaic system (248,004.10 kWh feed-in 2026)

Products & Components

Ion exchange cartridge for full demineralization (reusable)
Ion exchange cartridge for full demineralization (reusable)Pressure vessel made of 1.4571 stainless steel with mixed bed resin · industry/laboratory
Filter candle housings and filter cartridges
Filter candle housings and filter cartridgesFilter technology · industry & building services
Water softener DVGW/UBA certified
Water softener DVGW/UBA certifiedNa⁺ ion exchange · building services/gastronomy
Conductivity meter
Conductivity meterMeasuring & testing technology · water treatment

Inside the production

Water treatment product portfolio
Water treatment product portfolio
Manufacturing and components at the Föritztal site
Manufacturing and components at the Föritztal site
Ion exchange cartridges
Ion exchange cartridges
Ion exchange process (illustration)
Ion exchange process (illustration)
Filter technology (illustration)
Filter technology (illustration)
2026 product catalog
2026 product catalog

Industries

LaboratoriesMedical practices & medical technologyOptical industryAutomotive industryEnergy companies (hydrogen production)Plumbers / building servicesGastronomyWholesale & trade dealersOEMResearchEnergy companies (including hydrogen production)Distributors

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Regeneration of ion exchangers (mixed bed resin)Surface––––Mixed bed resin, Cation exchange resin (H⁺), Anion exchange resin (OH⁻)
Full demineralization with mixed bed resin (demineralization/deionization)Surface––––Strongly acidic cation exchange resin (H⁺), Strongly basic anion exchange resin (OH⁻)
Partial demineralization for carbonate hardness (H⁺ exchange)Surface––––Ion exchange resin
Water softening (Na⁺ resins, DVGW/UBA certified)Surface––––Na⁺ ion exchange resin
Ultrapure water treatment for laboratory, pharma and microelectronicsSurface––––High-performance resins (specially regenerated)
Manufacture/configuration of ion exchange cartridges (resin + pressure vessel, ready to install)Assembly––––1.4571 stainless steel, PP, PU, Ion exchange resin
Filter technology (filtration)Surface–––––
Conductivity measurement (electrical conductivity of liquids)Testing––––1.4571 stainless steel, 1.4404 stainless steel, PP, POM, PC
Cascade regenerationSurface–––––
Regeneration of third-party products (commercially available exchanger types, third-party drumSurface–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Regeneration plant for ion exchangers (cascade regeneration)––––Föritztal (Hönbach), Germany
Photovoltaic system––248,004.10 kWh feed-in (2026)–Föritztal

Additional services

Regeneration of ion exchangers (cascade regeneration)Customer-specific customizationOEM integrationWholesale and distributionPressure vessel rental service24h cartridge exchange / logisticsTechnical consulting and trainingQuality inspection with batch and test reportsRegeneration of third-party products

Quality & Certification

Every ion exchanger is tested before shipping; batch and test reports are available. The company is certified to ISO 9001 and ISO 14001 and is a certified specialist operation under the German Water Resources Act (WHG); water softeners are DVGW/UBA certified.

EvidenceFöritztal (Hönbach)
ISO 9001
ISO 14001
Certified specialist operation under the WHG (German Water Resources Act)
DVGW/UBA certification (water softeners)
TÜV

Company History

  1. 1992

    Foundation of Leyco Wassertechnik GmbH in the Sonneberg district of Unterlind.

  2. 2002

    Relocation to the new Hönbach industrial estate; the building combines production and administration.

  3. 2008

    Extension of the building to include today's warehouse.

  4. 2014

    Leyco becomes part of FORUM Family Office; planning of a new site with a modern regeneration plant.

  5. 2026

    Photovoltaic system at the Föritztal site feeds 248,004.10 kWh into the grid (approx. 171,120 kg CO₂ reduction).

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