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Limitor – Fertigung

Manufacturer of temperature-based components: thermal switches, temperature sensors, time switches and keypads for industry, medical and automotive.

Limitor Logo

Limitor GmbH

Urbach (Headquarters) · Pécs, Hungary (Production, approx. 2,700 m²)New on Amplifa

1979Founded
100Employees
2Sites (Urbach, Pécs)
approx. 2,700 m²Production floor space Pécs

About Limitor

Limitor is a manufacturer of temperature-based component technology headquartered in Urbach near Stuttgart, with production at the Pécs site in Hungary (Limitor Hungária Kft.). The product range includes temperature monitors, temperature limiters, current and temperature limiters, thermal fuses, time switches, temperature sensors (NTC, PT100/PT1000), keypads and connecting cables. Manufacturing covers injection moulding, soldering robotics, reflow and hand soldering, cable assembly, two-component potting, welding with welding machines, marking and assembly; all products are 100 % function-tested. Materials include PA66, PTFE, stainless steel and brass. Customers come from industry, medical, science, automotive, agriculture, marine and building services; delivery is carried out with the company's own transport logistics to Europe and Asia. Since 2020, Limitor has been part of the discoverIE Group and is assigned to the Variohm Group.

Site
Urbach
Processes
Soldering (solder iron soldering, reflow soldering, hand soldering), Cable assembly (wire cutting, crimping manual/semi-/fully automatic, wiring harnesses), Potting of components (two-component potting), Injection moulding, Welding with welding machines, Laser marking / marking (pad printing, inkjet printing), Electrical testing and measurement (Hi-Pot, voltage/resistance measurement, continuity test), Thermal measurements in special ovens/heat test lines, temperature tests
Materials
PA66, PTFE, Stainless steel, Brass, Injection moulding, Two-component potting
Certificates
ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, ISO 9001, ISO 14001, ISO 45001
Founded
1979
Employees
100
Industries
Industry, Medical, Science, Automotive, Agriculture, Maritime shipping
  1. 01

    Engineering and tooling design

  2. 02

    Injection moulding

  3. 03

    Soldering (robotic, reflow, hand soldering)

  4. 04

    Welding with welding machines

  5. 05

    Cable assembly

  6. 06

    Potting

  7. 07

    Marking/laser marking

  8. 08

    Assembly

  9. 09

    Testing (100 % function test)

  10. 10

    Delivery with own transport logistics

Materials and Processes

PA66

PA66

Heat-resistant plastic for housings and components of temperature sensors.

PTFE

PTFE

Temperature-resistant plastic for sensor versions at high operating temperatures.

Edelstahl

Stainless steel

Material for sensor sleeves and mounting flanges.

Messing

Brass

Material for sensor versions including mounting flanges.

SG

Injection moulding

Plastic injection moulding on Engel machines for housings and components.

VG

Two-component potting

Potting of components on bdtronic systems for protection against environmental influences.

Sites

Standort Urbach

Urbach

DE

Headquarters, sales and engineering

Standort Pécs

Pécs

HU

Production site (Limitor Hungária Kft.)

Materials
Plastics (PA66, PTFE), stainless steel, brass
  • Soldering robots (solder iron soldering)
  • Reflow soldering system
  • Hand soldering workstations
  • Heat test ovens (in-house development)
  • High-voltage test systems (Hi-Pot)
  • Cable assembly machines (Komax, Schleuniger, Molex)
  • Two-component potting machine (bdtronic)
  • Injection moulding machines (Engel)
  • Welding machines (SERRA)
  • Laser markers (Keyence, Electrox)
  • Inkjet printers (DOMINO)
  • Pad printers (TECA)

Products and Components

Temperature monitors / thermal switches
Temperature monitors / thermal switchesBimetal technology · Industry, building services
Temperature sensors NTC / PT100 / PT1000
Temperature sensors NTC / PT100 / PT1000Sensor manufacturing and assembly · Automotive, medical
Time switches ZN (thermal run-on switch)
Time switches ZN (thermal run-on switch)In-house production · Building and ventilation technology
Keypads / control elements (PowerKey)
Keypads / control elements (PowerKey)CAN-based control elements · Agriculture, marine
Connecting cables and wiring harnesses
Connecting cables and wiring harnessesCable assembly · Industry

Inside the production

Product category protective elements
Product category protective elements
Product category electronic components
Product category electronic components
Production at the Pécs site
Production at the Pécs site
Test equipment in the machine park
Test equipment in the machine park
Cable assembly
Cable assembly
Engel injection moulding machines
Engel injection moulding machines

Industries

IndustryMedicalScienceAutomotiveAgricultureMaritime shippingAerospaceNauticalBuilding services

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Soldering (solder iron soldering, reflow soldering, hand soldering)Joining–––––
Cable assembly (wire cutting, crimping manual/semi-/fully automatic, wiring harnesses)Assembly–––––
Potting of components (two-component potting)Assembly–––––
Injection mouldingPlastics––––PA66, PTFE
Welding with welding machinesJoining–––––
Laser marking / marking (pad printing, inkjet printing)Surface–––––
Electrical testing and measurement (Hi-Pot, voltage/resistance measurement, continuity test)Testing–––––
Thermal measurements in special ovens/heat test lines, temperature testsTesting–––––
Assembly of various parts down to the smallest components (manual assembly)Assembly–––––
Tooling design and manufacturingEngineering–––––

12 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Soldering robots (solder iron soldering)––––Pécs, Hungary
Reflow soldering system––––Pécs, Hungary
Hand soldering workstations––––Pécs, Hungary
Heat test ovens / heating chambers (in-house development)––––Pécs, Hungary
High-voltage test systems (Hi-Pot)––––Pécs, Hungary
Cable assembly machines (cutting, stripping, crimping)Komax, Schleuniger, Molex–––Pécs, Hungary
Two-component potting machinebdtronic–––Pécs, Hungary
Injection moulding machineEngel–––Pécs, Hungary
Programmable welding machineSERRA–––Pécs, Hungary
Laser markerKeyence, Electrox–––Pécs, Hungary
Inkjet printersDOMINO–––Pécs, Hungary
Pad printerTECA–––Pécs, Hungary

Additional services

Customer-specific solutions / own engineering team for design and developmentTooling design and manufacturingCable assembly (wires, connectors, wiring harnesses, crimping)Soldering (robotic, reflow, hand soldering)Welding with welding machinesElectrical testing and measurement (100 % function test)Thermal measurements in special ovens / heat test linesLaser marking for traceabilityPotting of componentsInjection mouldingMarking and printingOwn transport logistics

Reference customers

Blink Marine (cooperation with Blink Srl, Italy)

Quality Management

Every manufactured product is 100 % function-tested in in-house laboratories before shipping, including high-voltage, continuity, voltage and resistance measurements as well as thermal tests in special ovens. The integrated management system is certified to ISO 9001, ISO 14001 and ISO 45001.

EvidenceUrbachPécs
ISO 9001
ISO 14001
ISO 45001

Company History

  1. 1979

    Founding of Limitor GmbH as a pure trading company.

  2. 1989

    Start of development and production of own products (thermal switches with electronic self-locking).

  3. 1992

    ERNI Elektroapparate GmbH acquires 51 % of the company shares.

  4. 1993

    ERNI increases its share to 100 %; relocation to Schorndorf.

  5. 1994

    Limitor dissolved as an independent company and integrated into ERNI as a business unit.

  6. 2000

    Decision to spin off the Limitor business unit.

  7. 2001

    Founding of Limitor GmbH.

  8. 2002

    Start of operating business activities as an independent company.

  9. 2003

    Production facility in Hungary begins operation.

  10. 2004

    Consolidation of production sites in Hungary.

  11. 2005

    Start of the sales cooperation with Blink Srl (Italy).

  12. 2012

    Relocation of production in Pécs to a new industrial building with approx. 2,700 m² of production floor space.

  13. 2014

    Intensification of cooperation with Blink S.r.l.; expansion of the product range to include electronic components.

  14. 2016

    Start of the sales partnership with H2IT International technologies SAS (France).

  15. 2018

    Founding of Limitor Solutions GmbH at the Urbach site.

  16. 2020

    Acquisition of the Limitor Group by the discoverIE Group; assignment to the Variohm Group.

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