Special machinery, assembly lines, test systems and vision inspection systems as a KUKA System Partner
Lion Smart Equipment Solution GmbH
EschbornNew on Amplifa
About Lion Smart Equipment Solution
Lion Smart Equipment Solution GmbH is a company of The Lion Group GmbH based in Eschborn and develops tailored automation solutions, intelligent test systems and production platforms. The portfolio covers assembly lines from manual stations to fully automated manufacturing, test and inspection systems (electrical, mechanical, optical, end-of-line), vision inspection systems based on industrial image processing as well as test and assembly stations for automotive cable assembly. The offering is complemented by industrial software development (traceability, machine monitoring, HMI, ERP/MES interfaces), engineering and consulting services, and robotics integration as an official KUKA System Partner, including retrofit and modernization of existing systems. Through strategic industrial partners with ISO/DIN-certified manufacturing units in Germany, Eastern Europe and North Africa, the company has access to a CNC machine park operating 24/7. The company serves industries such as automotive, home automation, agrifood, aviation, energy, electronics and medical technology and is certified to ISO 9001:2015.
- Site
- Eschborn
- Processes
- Assembly line solutions (manual station to fully automated manufacturing), Engineering and consulting services (process analysis, manufacturing consulting, lean management), Retrofit / modernization of existing production systems, greenfield system development, Electronic component procurement / precise systems, Special machinery and test systems for industrial companies, Assembly line solutions, Test systems & equipment (electrical, mechanical, optical, end-of-line), Vision inspection systems (industrial image processing)
- Materials
- Assembly Line Solutions, Test Systems & Equipment, Vision Inspection Systems, Automotive Wiring, Industrial Software Development, Engineering & Consulting, Robotics Integration (KUKA), Retrofit & Modernization
- Certificates
- ISO 9001:2015, KUKA Official System Partner, ISO 9001:2015 (DEKRA)
- Industries
- Home Automation, Automotive, Agrifood, Aviation, Energy, Electronics
- 01
Consulting and process analysis
- 02
Engineering and system development
- 03
Robotics integration (KUKA)
- 04
Software integration (HMI, ERP/MES)
- 05
Commissioning
- 06
Project management through to series production
Processes and Competencies
Assembly Line Solutions
Flexible assembly lines from manual stations to fully automated manufacturing with robotics and modular conveyor systems.
Test Systems & Equipment
Electrical, mechanical and optical testing methods including functional testing, high-frequency testing and end-of-line inspection.
Vision Inspection Systems
Automated visual inspection of dimensional, color, position, surface and label deviations during ongoing production.
Automotive Wiring
Test and assembly stations for cable assembly with crimping, electrical testing, labeling and sorting.
Industrial Software Development
Traceability software, machine monitoring, HMI and interfaces to ERP, MES and test benches.
Engineering & Consulting
Process analysis, manufacturing consulting and lean management from idea to commissioning.
Robotics Integration (KUKA)
Customized automation and test systems based on certified KUKA robot technology.
Retrofit & Modernization
Intelligent upgrading of existing production systems as well as greenfield system development.
Locations
Eschborn
DEHead office (KÖ3, 4th floor)
- Materials
- Automation and test systems, software
- KUKA robotic systems (integration projects)
- CNC machine park (24/7, 3-shift operation, via strategic industrial partners)
Systems and Solutions
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Assembly line solutions (manual station to fully automated manufacturing)Assembly | – | – | – | – | – |
| Testing | – | – | – | – | – |
| Testing | – | – | – | – | – |
| Joining | – | – | – | – | Automotive cables |
| Engineering | – | – | – | – | – |
| Engineering and consulting services (process analysis, manufacturing consulting, lean management)Engineering | – | – | – | – | – |
| Assembly | – | – | – | – | – |
| Retrofit / modernization of existing production systems, greenfield system developmentEngineering | – | – | – | – | – |
| Electronic component procurement / precise systemsEngineering | – | – | – | – | – |
| Special machinery and test systems for industrial companiesAssembly | – | – | – | – | – |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Robotics systems (KUKA System Partner, integration projects) | KUKA | – | – | – | Eschborn |
| CNC machine park (24/7, 3-shift operation, via strategic industrial partners) | – | – | – | – | – |
Additional services
Quality and Certifications
Lion Smart Equipment Solution is certified to ISO 9001:2015, with regular audits performed by DEKRA. As an official KUKA System Partner, robotics integration follows the manufacturer's standard.
| Evidence | Eschborn |
|---|---|
| ISO 9001:2015 (DEKRA) | |
| KUKA Official System Partner |
History
- 2024
FAQ section set up on the website
- 2025
Lion Smart Equipment Solution website online (May 2025); launch as a specialized business unit of Lion Work Solution GmbH / The Lion Group GmbH
- 2026
Certification as an official KUKA System Partner (June 2026)