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Lippert – Fertigung

Components and modules for caravanning, rail transport and retail – from windows and tables to emergency exit systems.

LI

Lippert Europe

New on Amplifa

> 70 yearsExperience in component development
2014DoubleCOOL brand founded
3Brands: Lippert, Polyplastic, DoubleCOOL

About Lippert Europe

Lippert Europe develops and manufactures components and modules for the caravanning, rail transport, retail, marine, automotive, commercial vehicle and building products industries. The portfolio includes, among other things, acrylic glass windows and doors under the Polyplastic brand, energy-efficient refrigerator doors under the DoubleCOOL brand, leveling systems such as LEVEL9, beds and ladders, bicycle carriers, table systems, modular mobility racks, and emergency components for rail vehicles such as emergency hammers, escape ladders and transition bridges. The windows are made from cast acrylic, which weighs only about half as much as traditional glass. Rail windows are produced with tempered, laminated safety and high-strength insulating glass in bonded or rubber mounting. Product validation is carried out according to EN, ISO, UIC and DIN standards. The company builds on more than 70 years of experience and distributes its products through a dealer network in Europe.

Processes
Manufacturing of cast acrylic windows and doors (Polyplastic), Double glazing of windows (tempered, laminated, high-strength double glazing, bonded or, Powder coating of aluminium (emergency step ladder), Liquid painting of FRP (emergency step ladder), Manufacturing of components and modules for rail vehicles, caravanning and retail, Precision Engineering Solution (Engineering Parts, rail), Customer-specific design/customizing (tables, windows, emergency components), Adjustable/custom-made solutions (rail components)
Materials
Acrylic (Cast Acrylic / Acrylic), Aluminium (Light alloy aluminum), Light metal alloy aluminium (Footbridge Aluminium alloy), ESG (Toughened safety glass, single-pane), DGU (Double insulating glass), VSG (Laminated safety glass), FRP (fiber-reinforced plastic), HPL (Solid HPL)
Industries
Caravanning (Caravan/Motorhome), Rail Transport, Retail (Refrigerator Doors/Refrigerated Furniture), Marine, Automotive, Commercial Vehicles
  1. 01

    Design and Customizing

  2. 02

    Manufacturing of Components and Modules

  3. 03

    Powder Coating or Painting

  4. 04

    Assembly

  5. 05

    Product Validation according to EN, ISO, UIC, DIN

  6. 06

    Distribution via Dealer Network in Europe

Materials and Processes

Acryl

Cast Acrylic (Acrylic Glass)

Lightweight material weighing roughly half as much as traditional glass; the basis of Polyplastic windows and doors for caravans and motorhomes.

Al

Aluminium (Light Metal Alloy)

Frame material for rail windows as well as material for transition bridges and emergency components.

ESG

Toughened Safety Glass (Single-Pane)

Glazing option for rail windows in tempered form.

DGU

Double Insulating Glass

High-strength double glazing for rail windows.

VSG

Laminated Safety Glass

Laminated safety glazing for rail windows.

FRP

Fiber-Reinforced Plastic

Material for emergency components that are liquid-painted.

HPL

Solid HPL

Surface material for modular folding tables with customizable colors and textures.

Plywood

Plywood

Material option for tabletops of modular folding tables.

Components

LEVEL9 Leveling System
LEVEL9 Leveling SystemAssembly · Caravanning
MOLLA Bed Spring System
MOLLA Bed Spring SystemPlastics Processing · Caravanning
R-BIKE VAN Bicycle Carrier
R-BIKE VAN Bicycle CarrierAssembly · Caravanning

Inside the production

Polyplastic – Cast Acrylic Windows and Doors
Polyplastic – Cast Acrylic Windows and Doors
DoubleCOOL – Energy-Efficient Acrylic Refrigeration Solutions
DoubleCOOL – Energy-Efficient Acrylic Refrigeration Solutions

Industries

Caravanning (Caravan/Motorhome)Rail TransportRetail (Refrigerator Doors/Refrigerated Furniture)MarineAutomotiveCommercial VehiclesBuilding ProductsRail Transport (Rail)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacturing of cast acrylic windows and doors (Polyplastic)Plastics–––––
Double glazing of windows (tempered, laminated, high-strength double glazing, bonded orAssembly–2004 mm (SK1206) × 112 mm × 1044 mm––ESG, DGU, VSG
Powder coating of aluminium (emergency step ladder)Surface––––Aluminium
Liquid painting of FRP (emergency step ladder)Surface––––FRP
Manufacturing of components and modules for rail vehicles, caravanning and retailAssembly––––Aluminium, FRP, Acryl, HPL, Plywood
Precision Engineering Solution (Engineering Parts, rail)Engineering–––––

Additional services

Customer-specific design/customizing (tables, windows, emergency components)Adjustable/custom-made solutions (rail components)Emergency exit components (emergency hammer, escape ladder, transition bridge)Luggage/mobility racks

History

  1. More than seven decades of experience in developing components for caravanning, marine and rail transport

  2. 2014

    Founding of the DoubleCOOL brand as part of Polyplastic B.V.

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