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LITEWERKS engineering – Fertigung

Development and manufacture of intelligent lightweight LiFePO4 batteries with proprietary BMS for automotive, motorsport and industry.

LITEWERKS engineering Logo

LITEWERKS GmbH

Konstanz (DE)New on Amplifa

2018Founded
12 (8 permanent, 4 external)Employees
HRB717501, AG FreiburgCommercial Register
6–48 VVoltage Range
>10.000Units in the Field

About LITEWERKS engineering

LITEWERKS GmbH develops and manufactures intelligent high-current and starter batteries based on LiFePO4 (LFP) for low-voltage applications from 6 to 48 volts in Konstanz on Lake Constance. The company specializes in holistic battery engineering, from concept development through design and simulation to prototype construction, validation and small-series production. At the core of the products is a proprietary, patented battery management system (BMS) with telemetry data acquisition, wireless firmware updates and optional CAN/LIN bus integration, as well as a patented CFRP/foam sandwich housing concept that thermally and mechanically decouples the cells. Premium LiFePO4 cells with laser-welded copper conductors are used. In addition to its own LITE↯BLOX brand, customized special solutions are created for OEM automotive, professional motorsport as well as industrial and utility applications such as fleets, robots and campers. The company is certified to ISO 9001:2015 and works with a network of long-standing core suppliers in Europe.

Site
Konstanz
Processes
Prototype construction (prototype manufacturing) for battery-based energy systems, Validation & testing (performance, safety, reliability under real conditions), Battery engineering (concept to validation), Prototype & small-series production, Proprietary BMS development, Telemetry/remote monitoring & after-sales, CFRP lightweight housing concept (patented), Smartphone app (iOS/Android)
Materials
LiFePO4 (lithium iron phosphate), Carbon fiber (CFRP), Copper (laser-welded copper conductors), Copper
Certificates
ISO 9001:2015, ISO 9001
Founded
2018
Industries
Automotive (OEM), Motorsport, Industrial/Commercial (fleets, robots, commercial vehicles), E-Mobility/Hybrid, Camper/Caravan
  1. 01

    Requirements & Feasibility

  2. 02

    Design & Simulation

  3. 03

    Prototype Construction

  4. 04

    Validation & Testing

  5. 05

    Small-Series Production

  6. 06

    Telemetry & After-Sales Support

Materials & Processes

LiFePO4

LiFePO4 (lithium iron phosphate)

Thermally stable, cycle-resistant cell chemistry for high-current and starter batteries from 6–48 V.

CFK

Carbon fiber (CFRP)

Patented housing concept made of CFRP/foam sandwich thermally and mechanically decouples the cells and acts as a crash barrier.

Cu

Copper

Laser-welded copper conductors for maximum performance in the cell network.

Site

Konstanz

DE

Development, Manufacturing, Sales, Customer Service

Lot size
Prototypes, small series
Materials
LiFePO4, CFRP, copper

Products & Components

LITE↯BLOX HTS Battery
LITE↯BLOX HTS BatteryLiFePO4 · Motorsport
CFRP Lightweight Battery Housing
CFRP Lightweight Battery HousingCFRP/foam sandwich · OEM Automotive

Inside the production

LITEWERKS engineering – smart high performance batteries
LITEWERKS engineering – smart high performance batteries
LITE↯BLOX Battery Systems
LITE↯BLOX Battery Systems
ISO 9001:2015 Certification
ISO 9001:2015 Certification
Industrial Award Best of 2016
Industrial Award Best of 2016
BSFZ Seal 2024
BSFZ Seal 2024

Industries

Automotive (OEM)MotorsportIndustrial/Commercial (fleets, robots, commercial vehicles)E-Mobility/HybridCamper/Caravan

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Engineering–––Small seriesCFK
Engineering–––Prototypes – Small seriesLiFePO4, Lithium
Prototype construction (prototype manufacturing) for battery-based energy systemsEngineering––––LiFePO4, CFK, Copper
Assembly––––CFK, Foam, Copper, LiFePO4 cells
Validation & testing (performance, safety, reliability under real conditions)Testing–––––

Additional services

Battery engineering (concept to validation)Prototype & small-series productionProprietary BMS developmentTelemetry/remote monitoring & after-salesCFRP lightweight housing concept (patented)Smartphone app (iOS/Android)Support fulfillment

Reference customers

ROWE Motor OilRiedelHeuselCoveHinesMathylNMIS (TGM Lightweight Solutions Case Study)Koller Kunststofftechnik (project partner)

Quality

LITEWERKS is certified to ISO 9001:2015 (DSR Certification, certificate QMS-23.02.372) for the development, manufacture and sale of accumulators. The products use exclusively premium components from certified suppliers and are monitored remotely via telemetry.

EvidenceKonstanz
ISO 9001

History

  1. 2014

    Creation of the LITE↯BLOX own brand at sister company WeightWorks engineering; first LiFePO4 tests in January, prototypes and GEN1 small series for motorsport

  2. 2018

    Foundation of LITEWERKS GmbH in Konstanz on Lake Constance

  3. 2020

    Market launch of adaptive BMS with telemetry data acquisition, wireless firmware updates and CAN/LIN integration

  4. 2023

    Certification to ISO 9001:2015 (certificate dated 10.03.2023)

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