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Löhnert Elektronik – Fertigung

Customer-specific test benches for power electronics, functional and temperature testing, as well as radome test systems with proprietary measurement software LisRT.

Löhnert Elektronik Logo

Löhnert Elektronik GmbH

Lauf a.d. Pegnitz (DE)New on Amplifa

1978Founded
ca. 50Employees
Lauf a.d. PegnitzLocation
ISO 9001Certified since 2004

About Löhnert Elektronik

Löhnert Elektronik GmbH is a provider specializing in measurement, control and test technology based in Lauf an der Pegnitz near Nuremberg. The company develops and manufactures customer-specific test benches, including test benches for testing power electronics (HVPC and Zth test stations for thyristors, IGBTs, FETs and diodes), functional and end-of-line test benches for electronic assemblies, temperature and run-in test benches for automotive control units, and radome test systems based on the R&S QAR50. In addition, automation solutions with PLC programming, electronics development from circuit design to small series, software development with the in-house measurement software LisRT V3, as well as 19-inch technology, modules, devices and a universal laser marking station are offered. The value chain includes project engineering, electrical assembly, programming and commissioning; mechanical design and construction are carried out with partner companies. Customers come primarily from the automotive industry, the power and electronics industries, and the test and measurement technology sector. Around 50 employees work at the Lauf site, which is located directly on the A9 motorway.

Site
Lauf a.d. Pegnitz
Processes
Test bench construction (customer-specific, testing of power electronics, functional, temperature,, Temperature cycling testing for automotive drive inverters (-40°C to approx. 110°C, circulating-air, Radome measurement / radome testing (reflection and transmission, with Rohde & Schwarz R&S QAR50), Automation / PLC programming (CoDeSys, TwinCat 2/3, TIA Portal, OpCon, VAL3, RobotStudio), Electronics development (analog/digital circuit design, layout, prototypes, small series,, Software development (test programs, device drivers, C#/.NET, LabVIEW, TestStand), Functional testing of electronic assemblies (manual end-of-line test bench), Testing and calibration of actuator coils with displacement measuring system (end-of-line, rotary
Materials
Thyristors, IGBTs, FETs (MOSFET), Diodes (power semiconductors), HVPC Test Station, Zth Test Bench, Radome Test Systems (R&S QAR50/QAR50-R), LisRT V3 Measurement and Automation Software
Certificates
ISO 9001
Founded
1978
Employees
ca. 50
Industries
Automotive, Power electronics, Electronic assemblies, Test and measurement technology
  1. 01

    Project engineering

  2. 02

    Electronics development (circuit design, layout)

  3. 03

    Construction (partner)

  4. 04

    Electrical assembly

  5. 05

    Programming (LisRT V3, PLC, LabVIEW/TestStand)

  6. 06

    Commissioning

Processes & Test Technologies

HVPC

HVPC Test Station

Power-cycle measurement on power semiconductors with high voltage 2500 V/400 mA and high current 15 V/1200 A.

Zth

Zth Test Bench

Measurement of transient thermal resistances on power modules via the VPC interface.

QAR50

Radome Test Systems (R&S QAR50/QAR50-R)

Imaging testing of radomes in reflection and transmission; with an industrial robot, entire bumpers as well.

LisRT

LisRT V3 Measurement and Automation Software

Proprietary test and measurement automation software, the core of all test benches and test systems.

UPE

Universal Test Facility UPE Gen2

Compact all-in-one test facility with over 200 inputs and outputs for complex test items.

ULP

Universal Laser Marking Station

Laser marking of individual parts and components including control via LisRT V3, available through partner Hörber + Hetzner.

SPS

PLC and Robotics Programming

Programming of production systems with CoDeSys, TwinCat 2/3, TIA Portal, VAL3 and RobotStudio.

Locations

Standort Lauf a.d. Pegnitz

Lauf a.d. Pegnitz

DE

Headquarters with office and production

Lot size
Prototypes and small series (electronics development)
Materials
Electronic assemblies, power semiconductors, electromechanical assemblies
  • HVPC test station (2500 V/400 mA, 15 V/1200 A)
  • Zth test bench (VPC G10)
  • Radome test bench R&S QAR50 / QAR50-R
  • Transducer radome test bench (76–81 GHz)
  • UPE Gen2 (over 200 I/O)
  • Automotive Run-In-Controller L19708
  • Mechmux L19619.53.01
  • Laser marking station ULP series
  • Industrial robot for QAR50-R

Products & Test Items

Radome testing on bumpers
Radome testing on bumpersQAR50-R test bench · Automotive
Electronics development
Electronics developmentCircuit design, layout, small series · Electronics
End-of-line test bench
End-of-line test benchFunctional testing of electronic assemblies · Test and measurement technology
Test bench software LisRT V3
Test bench software LisRT V3Measurement and automation software · Test and measurement technology

Inside the production

Production and production areas at the Lauf site
Production and production areas at the Lauf site

Industries

AutomotivePower electronicsElectronic assembliesTest and measurement technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Test bench construction (customer-specific, testing of power electronics, functional, temperature,Testing–––––
Temperature cycling testing for automotive drive inverters (-40°C to approx. 110°C, circulating-airTesting––––Power inverters
Radome measurement / radome testing (reflection and transmission, with Rohde & Schwarz R&S QAR50)Testing–––––
Automation / PLC programming (CoDeSys, TwinCat 2/3, TIA Portal, OpCon, VAL3, RobotStudio)Engineering–––––
Electronics development (analog/digital circuit design, layout, prototypes, small series,Engineering–––––
Software development (test programs, device drivers, C#/.NET, LabVIEW, TestStand)Engineering–––––
Functional testing of electronic assemblies (manual end-of-line test bench)Testing–––––
Testing and calibration of actuator coils with displacement measuring system (end-of-line, rotaryTesting–––––
Automated calibration station for magnetic field sensors (displacement/angle sensors, currentTesting–––––
End-of-line testing of device modules (high-voltage tests up to 5 kV, resistance andTesting–––––
Run-in / temperature testing of control units (cold/hot test, tunnel solution withTesting–––––
Power-cycle measurement on power semiconductors (HVPC test bench): thyristors, IGBTs, FETs, diodes;Testing––––Thyristors, IGBTs, FETs, Diodes
Zth measurement (transient thermal resistances on power modules, VPC interface)Testing–––––
Make/buy production line for assembly and testing of MOSFET inverter systems (SKAI 3 LV) withAssembly–––––
Laser marking (universal laser marking station, ULP series, with partner Hörber + Hetzner)Surface treatment–––––
Testing of initiators (fire/no-fire conditions, triggering of pyrotechnic actuators, 0.1A–10ATesting–––––
Flashing/programming of electronic assemblies (flashing station)Testing–––––

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
HVPC test bench (power-cycle measurement on power semiconductors)Löhnert Elektronik HVPC test station–3x 400V/50Hz, 24kVA, high voltage 2500V/400mA, high current 15V/1200A–Lauf a.d. Pegnitz
Zth test bench (thermal resistance measurement)Löhnert Elektronik Zth test bench–3x 400V/50Hz, approx. 22kVA, VPC G10–Lauf a.d. Pegnitz
Radome test bench (imaging tester)Rohde & Schwarz QAR50 / QAR50-R–Reflection and transmission, cycle times under 10 seconds (QAR50)–Lauf a.d. Pegnitz
Transducer radome test bench (radar source + power detector)Löhnert Elektronik L18C05–76 - 81 GHz–Lauf a.d. Pegnitz
Industrial robot (for QAR50-R radome testing)––entire bumpers in various positions and angles––
Laser marking station (laser boxes)Hörber + Hetzner ULP 330-SK / ULP 450-H / ULP 360-HS–––Lauf a.d. Pegnitz
Universal test facility (UPE Gen2, >200 inputs/outputs)Löhnert Elektronik UPE Gen2–––Lauf a.d. Pegnitz
Run-in controller (stress endurance run for ECUs, up to 3 test items, CAN)Löhnert Elektronik Automotive Run-In-Controller L19708–––Lauf a.d. Pegnitz
10-fold measurement multiplexer (90 contacts, max. 50A, 4s switching time)Löhnert Elektronik Mechmux L19619.53.01–––Lauf a.d. Pegnitz

Additional services

Test bench constructionAutomation/PLC programmingElectronics developmentSoftware development (LisRT V3, LabVIEW, TestStand)Radome measurementManufacture of prototypes and small seriesLaser marking

Reference customers

Rohde und SchwarzBaumannHörber & HetznerSyskomp Gehmeyr GmbH (partner)

Quality

Löhnert Elektronik has been certified to ISO 9001 since 2004. Test benches are equipped with the in-house measurement software LisRT V3 and documented test processes, including laser marking for traceability.

EvidenceLauf a.d. Pegnitz
ISO 9001

Company History

  1. 1978

    Founding of Löhnert Elektronik KG by Adalbert and Edeltraud Löhnert in Rückersdorf

  2. 1982

    New business premises in Schwaig

  3. 1995

    Conversion into Löhnert Elektronik GmbH; Thomas Baum and Stephan Horváth become co-partners

  4. 2000

    Thomas Baum becomes new managing director; Stephan Horváth holds commercial power of attorney

  5. 2004

    Certification to ISO 9001

  6. 2011

    Relocation to a new building in Lauf

  7. 2014

    More than 40 employees

  8. 2019

    Doubling of office and production space

  9. 2020

    Commercial power of attorney granted to Marco Herbst and Michael Möller

  10. 2022

    Michael Möller becomes second managing director

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