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Lohse – Fertigung

Manufacturer of strip-wound toroidal cores, air-gap, slit and stepped cores as well as plastic accessory parts for transformers and chokes

Lohse Logo

Lohse Ringbandkerne GmbH

Muggensturm, GermanyNew on Amplifa

1982Founded
27 (as of 2009)Employees
EUR 11 million (2009)Revenue
up to 1700 mmComponent diameter, strip-wound toroidal cores

About Lohse Ringbandkerne GmbH

Lohse Ringbandkerne GmbH in Muggensturm (Baden-Württemberg) manufactures strip-wound toroidal cores for use in transformers and chokes, including for solar inverters as well as medium- and high-voltage applications. The product portfolio also includes air-gap cores, slit strip cores, stepped cores, injection-molded parts and coatings. The core process is strip-wound toroidal core winding; toroidal cores for high voltage are produced with diameters up to 1700 mm. In addition, the company manufactures plastic accessory parts such as protective caps, troughs and potting cups by injection molding as well as stamped parts such as anchor and mounting brackets. Founded in 1982 by Horst Lohse, the company generated revenue of EUR 11 million in 2009 with 27 employees and has belonged to Phoenix Mecano AG since 2010.

Site
Muggensturm
Processes
Strip-wound toroidal core winding / strip-wound toroidal cores (wound strip cores for medium and, Manufacture of strip-wound toroidal cores for high voltage, Air-gap cores, Slit strip cores, Stepped cores, Injection molding (plastic injection molding, accessory parts: protective caps, troughs, potting, Stamping shop (anchor brackets, mounting brackets), Coatings
Materials
Plastic (accessory parts such as protective caps, troughs, potting cups), Strip-wound toroidal cores, Air-gap cores, Slit strip cores, Stepped cores, Injection-molded parts, Coatings
Certificates
ISO 9001:2008, ISO 9001
Founded
1982
Employees
27 (as of 2009)
Industries
Transformers, Chokes, Solar inverters / photovoltaics, Medium voltage, High voltage, Electrical apparatus engineering
  1. 01

    Consulting and design of individual requirements

  2. 02

    Strip-wound toroidal core winding

  3. 03

    Injection molding of plastic accessory parts

  4. 04

    Coating

  5. 05

    Assembly/Delivery

Materials and Processes

RBK

Strip-wound toroidal cores

Wound strip cores for medium- and high-voltage transformers and chokes, diameters up to 1700 mm.

LSK

Air-gap cores

Strip cores with air gap for chokes and storage choke applications.

SBK

Slit strip cores

Split strip cores for assembly around finished windings.

STK

Stepped cores

Stepped cores for transformers with optimized window cutout.

Kunststoff

Injection-molded parts

Accessory parts such as protective caps, troughs and potting cups made of plastic.

BESCH

Coatings

Coating of cores and components as a finishing step.

Locations

Standort Muggensturm

Muggensturm

DE

Head office / Production

Materials
Electrical strip, plastic
  • Strip-wound toroidal core winding
  • Injection molding machines (machine park taken over from Ziko Kunststoffspritzerei)
  • Stamping shop

Components

Strip-wound toroidal cores
Strip-wound toroidal coresWinding · Transformers / chokes
Air-gap cores
Air-gap coresWinding · Chokes
Slit strip cores
Slit strip coresWinding · Transformers
Stepped cores
Stepped coresWinding · Transformers
Injection-molded parts
Injection-molded partsInjection molding · Electrical apparatus engineering
Coatings
CoatingsSurface technology · Electrical industry

Inside the production

Production hall Muggensturm
Production hall Muggensturm
Production hall Muggensturm
Production hall Muggensturm
Production hall Muggensturm
Production hall Muggensturm

Industries

TransformersChokesSolar inverters / photovoltaicsMedium voltageHigh voltageElectrical apparatus engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Strip-wound toroidal core winding / strip-wound toroidal cores (wound strip cores for medium andForming––––Electrical strip (not explicitly stated, low)
Manufacture of strip-wound toroidal cores for high voltageForming–Diameters up to 1700 mm–––
Air-gap coresForming–––––
Slit strip coresForming–––––
Stepped coresForming–––––
Injection molding (plastic injection molding, accessory parts: protective caps, troughs, pottingPlastics––––Plastic
Stamping shop (anchor brackets, mounting brackets)Forming––––Sheet metal (not further specified, low)
CoatingsSurface–––––

Additional services

CoatingsInjection-molded parts (plastic accessory parts such as protective caps, troughs, potting cups)Consulting and design of individual requirements

Quality

Lohse GmbH was first certified to ISO 9001:2008 in 2011 and recertified in 2014; the quality management system serves continuous process improvement and high quality standards.

EvidenceMuggensturm
ISO 9001

History

  1. 1982

    Following the insolvency of Elektroapparatebau Hundsbach, Horst Lohse founds Lohse GmbH in Muggensturm by taking over the Walter Hagen company; core competencies: strip-wound toroidal core winding for medium voltage as well as stamping of anchor and mounting brackets.

  2. 1987

    Investment in another production line; production of strip-wound toroidal cores for high voltage with diameters up to 1700 mm as well as manufacture of air-gap and slit strip cores.

  3. 1990

    Acquisition of the machine park of Ziko Kunststoffspritzerei GmbH; expansion to include plastic accessory parts (protective caps, troughs, potting cups etc.).

  4. 1994

    Oliver Lohse joins the company to secure business succession.

  5. 1998

    Relocation to a new production facility three times as large.

  6. 2010

    Phoenix Mecano AG acquires all shares of Lohse GmbH effective May 1, 2010.

  7. 2011

    Initial certification to ISO 9001:2008 on 31.03.2011.

  8. 2014

    Merger of Lohse GmbH with Phoenix Mecano Power Quality GmbH & Co. KG; recertification to ISO 9001:2008 on 21.02.2014.

  9. 2017

    Spin-off of the Lohse strip-wound toroidal cores product area into Lohse Ringbandkerne GmbH.

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