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LOSYCO – Fertigung

LOSYCO manufactures floor-flush heavy-duty rail systems and RGV transport vehicles for industrial intralogistics.

LOSYCO Logo

LOSYCO GmbH

BielefeldNew on Amplifa

2016Terms and conditions documentation proves business activity
29.11.2024Initial ISO 9001:2015 certification
up to 40 t and morePayload of the LOXrail® systems
5–30 m/minTravel speed RGV shuttle

About LOSYCO

LOSYCO GmbH from Bielefeld is a holistic system provider for rail-based conveyor technology in the heavy-duty segment. Based on the patented, floor-flush LOXrail® rail system, the company develops and manufactures production and assembly lines, feeding systems for machines and installations, and transport systems for heavy loads. The portfolio ranges from layout planning and concept development of intralogistics processes through engineering, manufacturing and installation to commissioning and service. The modular systems include curve elements (LOXrail® CURVE), crossings (Crossing), turntables (Turnstile), allrounder wheel sets, and autonomously driving RGV shuttles (smartLine) with payloads up to 40 tonnes and more. Lot sizes range from one-off production to series equipment of lines, depending on the project. The systems are used, among other things, in flow production, production logistics and heavy-duty intralogistics in various industries, both domestically and abroad. Since 2024, the quality management system has been certified according to ISO 9001:2015.

Site
Bielefeld
Processes
Engineering & planning intralogistics (layout planning, concept development, planning of, Manufacturing of complete production lines, Turnkey construction of complete production lines, Installation and commissioning of conveyor systems (on site), Manufacturing of floor-guided transport vehicles (RGV/transport vehicles), Individually manufactured transport vehicles, Floor rail systems / floor conveyor technology (LOXrail®, heavy-duty), Production and assembly lines (ecoLine, smartLine, flow production)
Materials
LOXrail® floor rail system, LOXrail® RGV shuttle (smartLine), LOXrail® CURVE, LOXrail® Crossing / Turnstile, LOXrail® allrounder wheel sets
Certificates
ISO 9001:2015
Industries
Intralogistics, Heavy-duty transport, Flow production/assembly lines, Machine and plant feeding, Industry 4.0 / production logistics
  1. 01

    Layout planning & concept development

  2. 02

    Engineering/design

  3. 03

    Manufacturing

  4. 04

    On-site installation

  5. 05

    Commissioning

  6. 06

    Service & maintenance

Systems & Components

LOXrail

LOXrail® floor rail system

Floor-flush heavy-duty rail system in two sizes for payloads up to 40 t and more, easily drive-over and easy to clean.

RGV

LOXrail® RGV shuttle (smartLine)

Autonomous rail-bound transport vehicle with intelligent battery packs, inductive charging, industrial WiFi communication and laser scanner safety technology.

CURVE

LOXrail® CURVE

Patented curve-travel system with optional switches for flexible layouts.

CROSSING

LOXrail® Crossing / Turnstile

Crossing elements and turntables in the floor for direction changes and extensions of the material flow path.

ALLROUNDER

LOXrail® allrounder wheel sets

Patented wheel sets in the transport vehicle for curve travel and direction changes.

Locations

Standort Bielefeld

Bielefeld

DE

Headquarters: sales, manufacturing and turnkey construction of complete production lines

Materials
Heavy-duty conveyor technology, RGV systems
  • LOXrail® rail systems
  • RGV transport vehicles (Rail Guided Vehicle)
  • CURVE/Crossing/Turnstile components

Components & Systems

LOXrail® transport vehicle in use
LOXrail® transport vehicle in useRail system · Intralogistics
Transport vehicle with metal tubes
Transport vehicle with metal tubesRGV system · Heavy-duty transport
Transport system reference
Transport system referenceRail system · Production logistics
Allrounder wheel sets
Allrounder wheel setsRunning gear technology · Curve travel
Recessed rails in concrete floor
Recessed rails in concrete floorFloor installation · Floor conveyor technology
Rail profiles
Rail profilesLOXrail® system · Component manufacturing
Heavy-duty crossbar
Heavy-duty crossbarLoad handling · Heavy-duty transport
Electronic component
Electronic componentControl technology · Automation

Inside the production

Team of LOSYCO GmbH
Team of LOSYCO GmbH

Industries

IntralogisticsHeavy-duty transportFlow production/assembly linesMachine and plant feedingIndustry 4.0 / production logistics

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Engineering & planning intralogistics (layout planning, concept development, planning ofEngineering–––––
Manufacturing of complete production linesAssembly–––––
Turnkey construction of complete production linesAssembly–––––
Installation and commissioning of conveyor systems (on site)Assembly–––––
Manufacturing of floor-guided transport vehicles (RGV/transport vehicles)Assembly–––––
Individually manufactured transport vehiclesAssembly–––––
Floor rail systems / floor conveyor technology (LOXrail®, heavy-duty)Assembly––40 t (payload, and more)––
Production and assembly lines (ecoLine, smartLine, flow production)Assembly–––––
Feeding systems (machine and plant feeding, manual or automated)Assembly–––––
Heavy-duty transport systems (in-house transport, floor-flush)Assembly–––––
Curve-travel systems (LOXrail® CURVE, curve elements with optional switches)Assembly–––––
Crossing elements and turntables (LOXrail® Crossing/Turnstile)Assembly–––––
Lifting systems and drive modules for rail systemsAssembly–––––
Service and maintenance of conveyor technologyAssembly–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
RGV transport vehicle (Rail Guided Vehicle) on LOXrail® floor rail system, autonomousLOSYCO LOXrail® RGV shuttle (smartLine)–Travel speed 5 m/min to 30 m/min; grid system in 2 sizes, payload up to 40 t and more–Bielefeld
Floor rail system heavy-duty (floor-flush)LOSYCO LOXrail® (incl. CURVE, Crossing, Turnstile, Allrounder)–Payload up to 40 t and more; 2 system sizes–Bielefeld

Additional services

Layout planningEngineering/designManufacturingInstallationCommissioningServicePlanning and concept development of intralogistics processesAutomationFeeding technology/feeding systems

Quality

LOSYCO has been certified according to ISO 9001:2015 since 29.11.2024 (VISOCERT GmbH, certificate no. Z-24-10305-90, valid until 29.11.2027). The scope covers sales, manufacturing and turnkey construction of complete production lines, floor-guided transport vehicles and equipment for internal logistics.

EvidenceBielefeld
ISO 9001:2015

History

  1. 2016

    General terms and conditions of sale and delivery dated 07/2016 documented.

  2. 2024

    Initial certification of the quality management system according to ISO 9001:2015 by VISOCERT on 29.11.2024.

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