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Elkuch Group – Fertigung

Steel processing, steel service, door and gate systems for tunnels and power plants as well as steel moulds for the fibre cement industry

Elkuch Group Logo

Ludwig Elkuch Aktiengesellschaft

Bendern (LI) · Jonschwil (CH) · Herzogenbuchsee (CH) · Winterlingen (DE) · Berneck (CH) · Gossau ZH (CH)New on Amplifa

approx. 380Employees
7Locations in LI, CH and DE
FL-0001.084.011-0Commercial register number Vaduz
Coils up to 2000 mmWidth in steel service
75+ yearsExperience SYRO steel moulds

About the Elkuch Group

The Elkuch Group is an independent, family-owned group of companies headquartered in Bendern in the Principality of Liechtenstein, with subsidiaries in Switzerland and Germany. Around 380 employees are employed. The core competence lies in steel processing: the Steel Service Center supplies precision-cut fine and heavy plate as well as slit strip, including on a slitting line for coils up to 3 mm thickness, and offers flat processing, forming technology, sheet metal part manufacturing, as well as roller and drum production. Hot-rolled (1.5–12 mm) and cold-rolled coils (0.5–3 mm) up to 2000 mm in width are processed, as well as hot-dip galvanized and electrolytically galvanized coils sourced from the EU. Further business areas include apparatus, enclosure and container construction, door and gate systems for railway, road and metro tunnels as well as power plants (Elkuch DoorSystems) and steel moulds for the fibre cement industry (SYRO). Projects include, among others, the Lötschberg, Gotthard and Ceneri base tunnels. Services range from engineering and prototyping through series production and factory assembly to maintenance and training; delivery is carried out with the company's own trucks.

Site
FL-9487 Bendern
Processes
Steel service / sheet metal conversion - sheets and slit strip (slitting, cutting, levelling), Flat processing / sheet metal part manufacturing (cross-/longitudinal cutting and levelling lines), Forming technology, Roller and drum production, Development / prototyping / series production of steel products, Apparatus, enclosure & container construction, Manufacturing of door and gate systems (sliding doors, swing doors, DNT) for tunnels & power plants, Manufacturing of flat, corrugated and structured steel moulds for the fibre cement industry
Materials
Hot-rolled steel (black, pickled), Cold-rolled steel, Hot-dip galvanized steel, Electrolytically galvanized steel, Stainless steel (for spacers / Stainless Steel Spacers), Steel (door/gate systems, steel moulds), Stainless steel (Stainless Steel Spacers)
Certificates
Certification by independent testing institutes
Employees
380
Industries
Tunnel construction (rail, road, metro), Power plant construction, Steel and plant construction, Mechanical engineering, Enclosure construction, Sheet metal processing
  1. 01

    Sheet metal trading and coil procurement (EU)

  2. 02

    Slitting, cutting and levelling of sheets and slit strip

  3. 03

    Flat processing, forming technology, sheet metal part manufacturing, rollers

  4. 04

    Engineering and design

  5. 05

    Series production or apparatus, enclosure and container construction

  6. 06

    Factory assembly and testing

  7. 07

    Delivery with own trucks (just in time)

  8. 08

    On-site assembly, maintenance and training of operating personnel

Materials and Processes

H

Hot-rolled steel (black, pickled)

Coils from 1.5 to 12 mm thickness and up to 2000 mm width for fine and heavy plate.

K

Cold-rolled steel

Coils from 0.5 to 3 mm thickness for sheet metal conversion and slit strip.

Z

Hot-dip galvanized steel

Galvanized coils for corrosion-protected sheet metal parts.

EZ

Electrolytically galvanized steel

Coils for components with surface protection.

1.4xxx

Stainless steel (Stainless Steel Spacers)

Spacers for the fibre cement industry.

St

Steel (door/gate systems, steel moulds)

Material for tunnel and power plant doors as well as steel moulds for the fibre cement industry.

Locations

Standort Bendern

Bendern

LI

Headquarters Ludwig Elkuch AG

Materials
Hot-/cold-rolled, galvanized steel, stainless steel
  • Slitting line (longitudinal slitting of coils up to 3 mm)
  • Cross-/longitudinal cutting and levelling lines

Jonschwil

CH

Elkuch Eisenring AG, further processing

Materials
Steel

Herzogenbuchsee

CH

Elkuch Bator AG, further processing

Materials
Steel

Winterlingen

DE

Elkuch Landenberger GmbH

Materials
Steel

Berneck

CH

Elkuch Mobil AG and Elkuch Muco AG, further processing

Materials
Steel

Gossau ZH

CH

Elkuch Normex AG, further processing

Materials
Steel

Inside the production

Production Elkuch Group
Production Elkuch Group

Industries

Tunnel construction (rail, road, metro)Power plant constructionSteel and plant constructionMechanical engineeringEnclosure constructionSheet metal processingFittings industryWaste/disposal technologyBuilding construction and public spacesFibre cement industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Steel service / sheet metal conversion - sheets and slit strip (slitting, cutting, levelling)Forming–up to 2000 mm coil width––hot-rolled coils 1.5-12 mm, cold-rolled coils 0.5-3 mm, hot-dip galvanized coils, electrolytically galvanized coils
Flat processing / sheet metal part manufacturing (cross-/longitudinal cutting and levelling lines)Machining––––Steel
Forming technologyForming––––Steel
Roller and drum productionForming––––Steel
Development / prototyping / series production of steel productsEngineering––––Steel
Apparatus, enclosure & container constructionAssembly––––Steel, Stainless steel
Manufacturing of door and gate systems (sliding doors, swing doors, DNT) for tunnels & power plantsAssembly––––Steel, Stainless steel
Manufacturing of flat, corrugated and structured steel moulds for the fibre cement industryForming––––Steel, Stainless steel
Corrosion protection / anti-corrosion oil (Syro Anticorrosion Oil)Surface––––Steel

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Slitting line (longitudinal slitting of coils up to 3 mm)––Coils up to 3 mm thickness–Steel Service Center
Cross-/longitudinal cutting and levelling lines––––Steel Service Center

Additional services

Steel service (flat processing, forming technology, sheet metal part manufacturing, rollers/drums,Apparatus, enclosure & container constructionTunnel and power plant equipment (door and gate systems)Development/prototyping/series productionPlanning and design (engineering)Factory assemblyAssemblyMaintenance/servicingTraining of operating personnelOwn logistics/delivery with own trucksFibre cement moulds and construction-related products (SYRO)

Reference customers

Lötschberg Base TunnelGotthard Base TunnelCeneri Base Tunnel

Quality

Door and gate systems are tested and certified in cooperation with independent testing institutes (among others fire resistance up to EI120, pressure/suction load up to ±20 kPa, leakage < 20 m³/hm²). Doors and gates are pre-assembled and tested at the factory before being delivered in transport-ready units.

EvidenceBendern
Certification by independent testing institutes

History

  1. Over 75 years of experience of the SYRO brand with steel moulds for the fibre cement industry

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