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Lübbers – Fertigung

Plant engineering for spray drying, evaporation and industrial high-temperature heat pumps made of stainless steel.

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Lübbers Anlagen- und Umwelttechnik GmbH

Bad Langensalza (DE) · Sales office Netherlands (NL)New on Amplifa

1909Founded
60Employees
ca. 30.000 m²Site area Bad Langensalza
1.527 projects / 57 plant sitesReferences

About Lübbers

Lübbers Anlagen- und Umwelttechnik GmbH is a long-established, medium-sized mechanical engineering company based in Bad Langensalza (Thuringia). This third-generation family business develops and manufactures customized spray drying plants and evaporation plants as well as hygienic stainless steel systems for the food, pharmaceutical and chemical industries. In addition, Lübbers integrates tailored high-temperature industrial heat pumps (Energy Upcycling System, steam up to 250 °C) for various industries. The plants are manufactured exclusively from stainless steel and delivered either turnkey or modular, including installation and commissioning. In addition to new builds, the company specializes in the modernization and optimization of existing plants as well as in engineering, service and safety technology (fire protection, HAZOP, crack and vacuum testing). From Bad Langensalza, customers in Germany and Western Europe are served; via trading partners and a sales office in the Netherlands, projects are possible worldwide. More than 1,500 completed projects at around 57 plant sites attest to the project history.

Site
Bad Langensalza
Processes
Spray drying (single- and multi-stage), Evaporation (falling-film, plate, circulation evaporators), Industrial heat pumps (high-temperature, steam up to 250°C), Modernization/retrofit of spray drying and evaporation plants, Safety technology (fire protection, HAZOP, risk analysis, crack testing, vacuum testing), Service: quickscan analysis, basic/detailed engineering, spare parts, maintenance support, Manufacture of hygienic stainless steel systems, Installation and commissioning of complete plants (turnkey or modular)
Materials
Stainless steel (various grades, literally: 'constructed exclusively from stainless steel'), Stainless steel (various grades), Spray drying (single- and multi-stage), Evaporation (falling-film, plate, circulation evaporators, MVR/TVR), High-temperature industrial heat pump, Retrofit & modernization
Certificates
Safety technology (fire protection, HAZOP, crack/vacuum testing)
Founded
1909
Employees
60
Industries
Food industry, Pharmaceutical industry, Chemical industry, Construction and recycling industry
  1. 01

    Consulting & quickscan analysis

  2. 02

    Basic/detailed engineering & design

  3. 03

    Stainless steel fabrication

  4. 04

    Installation & commissioning

  5. 05

    Process optimization & modernization

  6. 06

    Spare parts, maintenance & safety technology

Materials & Processes

Edelstahl

Stainless steel (various grades)

Spray dryers and hygienic systems are manufactured exclusively from stainless steel, in various grades depending on product requirements, with a high standard in welding technology and surface treatment.

ST

Spray drying (single- and multi-stage)

Drying of liquid feed products into powders with evaporation capacities of 50 to 5,500 kg/h, among others using rotary atomizers, high-pressure or two-fluid nozzles.

EV

Evaporation (falling-film, plate, circulation evaporators, MVR/TVR)

Concentration of liquids with evaporation capacities of 1 to 40 t/h, including mechanical and thermal vapor recompression.

WP

High-temperature industrial heat pump

Energy Upcycling System for fossil-free steam generation up to 250 °C with heating capacities of 1 to 30 MW.

RET

Retrofit & modernization

Optimization of existing plants in terms of process, energy efficiency, hygiene and service life, including component replacement.

Locations

Standort Bad Langensalza

Bad Langensalza

DE

Company headquarters, production and administration

Lot size
Individual plants and projects
Materials
Stainless steel (various grades)
  • Spray drying plant manufacturing (drying chamber, air distributor, heat recovery)
  • Evaporation plant manufacturing (falling-film, plate, circulation evaporators, MVR/TVR)
  • High-temperature industrial heat pumps (steam up to 250 °C)
  • Rotary atomizers (distribution partner CMT Atomizers)

Sales office Netherlands

NL

Sales office for the Benelux region

Components & Plants

Heat recovery
Heat recoverySpray drying · Food industry
Rotary atomizer (CMT)
Rotary atomizer (CMT)Atomization · Food and chemical industry
Atomizer cleaning rig
Atomizer cleaning rigSpray drying component · Food industry
Cleaning rig for high-pressure lances
Cleaning rig for high-pressure lancesSpray drying component · Food industry
Hose reel
Hose reelSpray drying component · Food industry
Cyclones
CyclonesSeparation · Spray drying
Internal fluid bed
Internal fluid bedAfter-drying · Food industry
Gas air heater
Gas air heaterProcess air heating · Spray drying

Inside the production

Plant engineering Lübbers
Plant engineering Lübbers
Spray drying technology
Spray drying technology
Evaporation technology
Evaporation technology
Spray drying plant project
Spray drying plant project
Stainless steel fabrication
Stainless steel fabrication
Plant component
Plant component
Plant component
Plant component
Process plant
Process plant
Production site Bad Langensalza
Production site Bad Langensalza
Production and administration
Production and administration
Manufacturing in Bad Langensalza
Manufacturing in Bad Langensalza

Industries

Food industryPharmaceutical industryChemical industryConstruction and recycling industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Spray drying (single- and multi-stage)Drying/drying plants–––50 kg/h – 5,500 kg/h evaporation capacityStainless steel
Evaporation (falling-film, plate, circulation evaporators)Plant engineering/evaporation technology–––1 t/h – 40 t/h evaporation capacityStainless steel
Industrial heat pumps (high-temperature, steam up to 250°C)Energy technology/heat pumps–––1 MW – 30 MW heating capacity–
Modernization/retrofit of spray drying and evaporation plantsEngineering/modernization––––Stainless steel
Safety technology (fire protection, HAZOP, risk analysis, crack testing, vacuum testing)Testing/safety technology–––––
Service: quickscan analysis, basic/detailed engineering, spare parts, maintenance supportEngineering/service–––––
Manufacture of hygienic stainless steel systemsStainless steel fabrication/welding technology––––Stainless steel
Installation and commissioning of complete plants (turnkey or modular)Assembly/plant engineering–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Spray drying plant (incl. drying chamber, air distributor, heat recovery)Lübbers–––Bad Langensalza
Evaporation plant (falling-film, plate, circulation evaporators, MVR/TVR)Lübbers–––Bad Langensalza
High-temperature industrial heat pump (Energy Upcycling System, steam up to 250°C)Lübbers–––Bad Langensalza
Rotary atomizer (distribution partner CMT Atomizers)CMT Atomizers–––Bad Langensalza

Additional services

Design and basic/detailed engineeringQuickscan analysisProcess optimizationModernization of existing plantsInstallation and commissioningSupply of spare partsMaintenance supportSafety technology (fire protection, HAZOP and risk analysis, crack testing, vacuum testing)Heat pump integrationSupply of CMT atomizer spare parts, service and new investments

Quality & Safety Technology

The plants meet stringent hygienic and safety-related criteria; quality management is strengthened by a dual study program in testing technology and quality management. Safety technology includes fire protection, HAZOP and risk analyses, crack testing, vacuum testing and safety training.

EvidenceBad Langensalza
Safety technology (fire protection, HAZOP, crack/vacuum testing)

History

  1. 1909

    Company founded; for over 115 years Lübbers machines have been in use in food production, family business in its third generation.

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