Repair of components damaged by corrosion, erosion and cavitation using the airworthiness-certified material INTERFILL®.
Lufthansa Technik Intercoat
GermanyNew on Amplifa
About Lufthansa Technik Intercoat
Lufthansa Technik Intercoat is a business unit of the Lufthansa Technik Group specializing in the repair of components damaged by corrosion, erosion, cavitation or mechanical impact. The repair is carried out using the Advanced Epoxy Coating process: the patented, airworthiness-certified material INTERFILL® is applied to the original material with a layer thickness of 0.05 to 0.5 millimeters and then cured. Parts that previously had to be scrapped and replaced thus receive a renewed product life cycle – with performance characteristics that can even exceed the original condition. Various variants of the material differ in terms of application possibilities, surface quality and abrasion resistance. Originally developed as a high-performance material for engine accessory repair in aviation, INTERFILL® is now used throughout the entire aircraft; outside aviation, components from automotive engineering and mechanical engineering are also repaired. The INTERFILL process is also available in automated form.
- Site
- Germany
- Processes
- Advanced Epoxy Coating (INTERFILL® repair process for damaged components), Repair/refurbishment of components damaged by corrosion, erosion, cavitation or, INTERFILL® application with layer thickness 0.05 to 0.5 mm, followed by curing, Automated INTERFILL® process, Component repair of damage caused by corrosion, erosion, cavitation or mechanical impact, Repair using the Advanced Epoxy Coating process (INTERFILL®), Aviation solutions (engine accessory repair and other aircraft components), Industrial solutions (repair of components from automotive engineering and mechanical engineering)
- Materials
- INTERFILL® (Advanced Epoxy Coating), Advanced Epoxy Coating (INTERFILL®)
- Certificates
- Airworthiness-certified material INTERFILL®
- Industries
- Aviation, Automotive Engineering, Mechanical Engineering
- 01
Dispositional analysis of damaged components
- 02
Preparation of the original material
- 03
Application of the material INTERFILL® (0.05–0.5 mm layer thickness)
- 04
Curing
- 05
Quality inspection / airworthiness
- 06
Delivery of the repaired component
Materials & Processes
Advanced Epoxy Coating (INTERFILL®)
Patented, airworthiness-certified high-performance epoxy material available in variants with different surface quality and abrasion resistance for the repair of damaged components.
Location
Germany
DEBranch (part of the Lufthansa Technik Group)
- Materials
- INTERFILL® (Advanced Epoxy Coating)
Components & Parts
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Advanced Epoxy Coating (INTERFILL® repair process for damaged components)Surface | – | – | – | – | INTERFILL® (epoxy material), Original material of the component |
| Repair/refurbishment of components damaged by corrosion, erosion, cavitation orSurface | – | – | – | – | – |
| INTERFILL® application with layer thickness 0.05 to 0.5 mm, followed by curingSurface | – | – | – | – | INTERFILL® (epoxy material) |
| Automated INTERFILL® processSurface | – | – | – | – | INTERFILL® (epoxy material) |
Additional services
Quality & Approvals
INTERFILL® is an airworthiness-certified material; further specific certifications and testing equipment are not stated on the website.
| Evidence | Germany |
|---|---|
| Airworthiness-certified material INTERFILL® |