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Luhmer Maschinenbau – Fertigung

Sheet metal processing with laser cutting, punching, bending, welding and custom fabrication of hydraulic tanks up to 2000 L

LU

Luhmer Maschinenbau GmbH

Konrad-Adenauer-Straße 94, 53343 Wachtberg-NiederbachemNew on Amplifa

ca. 70 yearsOwner-managed family business in existence
> 30 yearsHydraulic tank manufacturing
2000 LMax. capacity of hydraulic tanks
1500 x 3000 mmMax. sheet metal panel size
100 tMax. press force for punching

About the company

Luhmer Maschinenbau GmbH is an owner-managed family business based in Wachtberg-Niederbachem that has been in existence for almost 70 years. Its focal areas are laser cutting and sheet metal processing. On its own laser cutting machine, sheets from 0.5 to 10 mm thickness and panels up to 1500 x 3000 mm are cut; the plasma burner processes sheet metal up to 15 mm thick. Further processes are punching with up to 100 tonnes of press force, bending up to 3000 mm length, as well as MAG and TIG welding. Surface treatment includes grinding to a finish, painting and powder coating. Products include precision parts in small or large quantities, housings and base frames for fixtures, and — for over 30 years — hydraulic tanks in custom designs with a capacity of up to 2000 L. Materials processed include mild steel, stainless steel, bright-rolled mirror-finish sheet, Corten steel, aluminium, copper and brass; an extensive sheet metal stock enables short-notice order processing. Design and production planning are carried out in 3D using Solidworks and AutoCAD.

Site
Wachtberg-Niederbachem
Processes
Laser cutting, Plasma cutting (plasma burner), Punching, Bending (folding/bending), Welding (MAG), Welding (TIG), Grinding to a finish, Painting
Materials
Mild steel, Stainless steel, Mirror-finish sheet, Corten steel, Aluminium, Copper, Brass
Industries
Mechanical engineering, Metal construction, Sheet metal processing
  1. 01

    Design (Solidworks/AutoCAD)

  2. 02

    Production planning

  3. 03

    Laser cutting

  4. 04

    Plasma cutting

  5. 05

    Punching

  6. 06

    Bending

  7. 07

    Welding (MAG/TIG)

  8. 08

    Surface treatment (grinding, painting, powder coating)

  9. 09

    Assembly/sub-assembly manufacturing

Materials and processes

S235/Stahl

Mild steel

Standard material for sheet metal parts, housings, base frames and hydraulic tanks

1.4301/Edelstahl

Stainless steel

Processed into precision parts, tanks and housings, also available as stocked sheet metal quality

Spiegelblech

Mirror-finish sheet

High-gloss steel sheet for demanding visible components

Corten

Corten steel

Weather-resistant structural steel, also used for artistic sheet metal elements

Al

Aluminium

Lightweight components in sheet metal processing, welding and surface treatment

Cu

Copper

Processed by laser cutting, plasma cutting and TIG welding

CuZn

Brass

Stocked sheet metal quality for laser cutting, punching and bending

Locations

Standort Wachtberg-Niederbachem

Wachtberg-Niederbachem

DE

Headquarters and production

Lot size
Single parts and custom parts up to large quantities
Materials
Steel, stainless steel, mirror-finish sheet, Corten steel, aluminium, copper, brass
  • Laser cutting machine (0.5–10 mm, panels up to 1500 x 3000 mm)
  • Plasma burner (up to 15 mm, 1500 x 3000 mm)
  • Punch press up to 100 t press force
  • Press brake (bending up to 3000 mm)
  • Welding equipment for MAG and TIG
  • Surface treatment: grinding, painting, powder coating

Components

Hydraulic tanks
Hydraulic tanksWelding (MAG/TIG) · Mechanical engineering
Bent sheet metal parts
Bent sheet metal partsBending · Mechanical engineering
Base frame for fixtures
Base frame for fixturesWelding and assembly · Mechanical engineering
Housings
HousingsLaser cutting and bending · Mechanical engineering
Laser-cut sheet metal part
Laser-cut sheet metal partLaser cutting · Sheet metal processing

Inside the production

Laser cutting machine
Laser cutting machine
Laser cutting machine in operation
Laser cutting machine in operation
Punch press
Punch press
Press brake
Press brake
Plasma cutting
Plasma cutting
MAG/TIG welding
MAG/TIG welding
Grinding to a finish
Grinding to a finish
Sheet metal stock
Sheet metal stock
In-house time-tracking software for order monitoring
In-house time-tracking software for order monitoring

Industries

Mechanical engineeringMetal constructionSheet metal processing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser cuttingCutting/Separation (machining)–3000 mm × 1500 mm––Steel, Stainless steel, Aluminium, Copper, Brass
Plasma cutting (plasma burner)Cutting/Separation (machining)–3000 mm × 1500 mm––Steel, Stainless steel, Aluminium, Copper, Corten steel
PunchingForming––100 t (press force)–Steel, Stainless steel, Aluminium, Copper, Brass
Bending (folding/bending)Forming–3000 mm––Steel, Stainless steel, Aluminium, Copper, Brass
Welding (MAG)Joining––––Steel, Stainless steel, Aluminium
Welding (TIG)Joining––––Steel, Stainless steel, Aluminium, Copper
Grinding to a finishSurface––––Steel, Stainless steel, Aluminium
PaintingSurface––––Steel, Stainless steel, Aluminium
Powder coatingSurface––––Steel, Stainless steel, Aluminium
Manufacturing of hydraulic tanks in custom designsWelded assemblies/assembly––2000 L capacity–Steel, Stainless steel
Construction of base frames and housings for fixturesAssembly/welded assemblies––––Steel, Stainless steel, Aluminium

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Laser cutting machine–1Sheet metal panels up to 1500 x 3000 mm, sheet thickness 0.5–10 mm–Wachtberg-Niederbachem
Plasma burner (plasma cutting system)–1Sheet metal up to 15 mm thick, 1500 x 3000 mm–Wachtberg-Niederbachem
Punch press––up to 100 tonnes of press force–Wachtberg-Niederbachem
Press brake (bending)––Bending of sheets up to 3000 mm length–Wachtberg-Niederbachem

Additional services

Laser cuttingSheet metal processingPunching (up to 100 t)Bending (up to 3000 mm)Plasma cutting (up to 15 mm, 1500x3000 mm)MAG/TIG weldingSurface treatment (grinding, painting, powder coating)Design (3D, Solidworks/AutoCAD)Production planningProject executionManufacturing of hydraulic tanks up to 2000 LApprenticeships in metal construction and design

History

  1. Founded by Josef Luhmer; owner-managed family business for almost 70 years; hydraulic tank manufacturing for over 30 years

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