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Lusch – Fertigung

Development and series production of functional fittings and mechanisms for upholstered furniture

Lusch Logo

Lusch GmbH

Altenbeken – BukeNew on Amplifa

1945Founded by Ferdinand Lusch
GmbHLegal form, HRB 17058 AG Paderborn
Altenbeken – BukeLocation with development, production and sales
Prototypes to large seriesLot sizes

Functional fittings Made in Germany since 1945

Lusch GmbH, headquartered in Altenbeken-Buke (North Rhine-Westphalia), develops, manufactures and distributes functional fittings, adjustment fittings and mechanisms for upholstered furniture. Founded in 1945 by Ferdinand Lusch, the company produces fittings solutions for armchairs, swivel armchairs, multi-seat units and longchairs, sofa beds and upholstered combinations, upholstery joints for headrests, armrests and backrests, connector fittings and functional fittings for beds – manually or motorically adjustable, including its own motor system. Production includes laser cutting with flatbed and punching lasers, progressive die stamping technology as well as semi- and fully automated assembly technology, predominantly using steel. In addition to standard fittings for the broad market, Lusch offers custom developments with application consulting, CAD data exchange (2D/3D), kinematic motion simulation, prototype production and small-series production. Customers are furniture manufacturers, the upholstered furniture industry and the bed industry at home and abroad; representations exist in Italy, Poland and the Czech Republic.

Site
Altenbeken – Buke
Processes
Flatbed laser (laser cutting), Punching laser, Progressive die stamping technology, Semi- and fully automated assembly technology, Prototyping and sample production, small- and large-series production of functional fittings, Kinematic motion simulation, Development and engineering of functional fittings and mechanisms, Production of functional fittings for armchairs, swivel armchairs, multi-seat units and longchairs
Materials
Flatbed laser, Punching laser, Progressive die stamping technology, Semi- and fully automated assembly technology
Certificates
Quality management
Founded
1945
Industries
Upholstered furniture industry, Furniture manufacturers and furniture designers, Bed industry, Other industrial sectors
  1. 01

    Application consulting and CAD data exchange

  2. 02

    Development and engineering

  3. 03

    Kinematic motion simulation

  4. 04

    Laser cutting (flatbed/punching laser)

  5. 05

    Progressive die stamping technology

  6. 06

    Semi- and fully automated assembly

  7. 07

    Prototype production and series supply

Manufacturing processes

LAS

Flatbed laser

Laser cutting of steel parts for fitting components in series production.

STANZL

Punching laser

Combined punching and laser cutting for efficient sheet metal processing.

FVS

Progressive die stamping technology

Volume-optimized stamping technology for efficient large-series production.

MONT

Semi- and fully automated assembly technology

Automated assembly for stable series supply in impeccable quality.

Locations

Standort Altenbeken – Buke

Altenbeken – Buke

DE

Headquarters, development, production and sales

Lot size
Prototypes, small series, large series
Materials
Steel, plastics
  • Flatbed laser
  • Punching laser
  • Progressive die stamping press
  • Semi- and fully automated assembly technology

Components

Ottoman fitting DA 10-56 Cubic
Ottoman fitting DA 10-56 CubicFunctional fitting · Upholstered furniture industry
Backrest adjustment fitting NE 12
Backrest adjustment fitting NE 12Seat depth adjustment · Upholstered furniture industry
Functional fitting freeline
Functional fitting freelineRecliner fitting · Armchairs and longchairs
Sofa bed fitting
Sofa bed fittingFitting · Sofa beds and upholstered combinations
Upholstery joint
Upholstery jointAdjustment fitting · Headrests and armrests
Connector fitting DA 12
Connector fitting DA 12Plug-in connector · Upholstered furniture
Bed fitting DA 15
Bed fitting DA 15Functional fitting · Beds
Motor system
Motor systemDrive technology · Functional fittings
Upholstery joint CA 36
Upholstery joint CA 36Gear ratchet · Headrests
Fitting BC 06-53
Fitting BC 06-53Corner connector · Upholstered corner units
Varioseat
VarioseatSeat depth adjustment · Upholstered furniture
Ottoman fitting DA 10-55
Ottoman fitting DA 10-55Storage function · Upholstered furniture

Inside the production

Functional fittings and adjustment systems for upholstered furniture
Functional fittings and adjustment systems for upholstered furniture
NEW ECONOMY functional fittings
NEW ECONOMY functional fittings
Lusch GmbH, Altenbeken – Buke
Lusch GmbH, Altenbeken – Buke

Industries

Upholstered furniture industryFurniture manufacturers and furniture designersBed industryOther industrial sectors

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Flatbed laser (laser cutting)Machining––––Steel
Punching laserMachining––––Steel
Progressive die stamping technologyForming––––Steel
Semi- and fully automated assembly technologyAssembly–––––
Prototyping and sample production, small- and large-series production of functional fittingsAssembly–––Prototypes/Small series – Large series–
Kinematic motion simulationEngineering–––––
Development and engineering of functional fittings and mechanismsEngineering–––––
Production of functional fittings for armchairs, swivel armchairs, multi-seat units and longchairsAssembly––––Steel, Plastics
Production of functional fittings for sofa beds and upholstered combinationsAssembly–––––
Production of upholstery joints for headrests, armrests and backrestsAssembly–––––
Production of connector fittingsAssembly–––––
Production of functional fittings for bedsAssembly–––––
Production of ottoman fitting DA 10-56 CubicAssembly–––––
Production of backrest adjustment fitting NE 12 (seat depth adjustment 140 or 260 mm)Assembly––––Steel, Plastics
Production of functional fitting filigrano II (swivel armchair, stand-up assistance, 2-3 motors)Assembly––––Steel

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Flatbed laser––––Altenbeken – Buke
Punching laser––––Altenbeken – Buke
Progressive die stamping press––––Altenbeken – Buke
Semi- and fully automated assembly technology––––Altenbeken – Buke

Additional services

Application consultingCAD data exchange (2D/3D data)Kinematic motion simulationPrototype productionSmall-series and large-series productionDevelopment of individual fittings solutionsAssembly tips/support (instructions and product clips)Drive technology for functional fittings

Quality

Consistent quality management combined with volume-optimized production technology ensures series supply in impeccable quality. Continuous quality testing as well as TÜV- and UL-tested drive systems guarantee safety in function.

EvidenceAltenbeken – Buke
Quality management

History

  1. 1945

    Founded by Ferdinand Lusch.

  2. Introduction of the NEW ECONOMY fittings series with the ottoman fitting DA 10-56 Cubic and the backrest adjustment fitting NE 12.

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