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LZS – Fertigung

Development partner for function-integrated system lightweight construction in multi-material design – from feasibility to component testing

LZS Logo

LZS – Leichtbau-Zentrum Sachsen GmbH

Dresden (Headquarters / Development Center)New on Amplifa

DresdenHeadquarters and Development Center
GmbHLegal Form
Feasibility to Component TestingContinuous Development Chain

About LZS – Leichtbau-Zentrum Sachsen

LZS – Leichtbau-Zentrum Sachsen GmbH, based in Dresden, is a development partner specialized in function-integrated system lightweight construction in multi-material design. Its interdisciplinary team of engineers and technicians works across materials and products and covers the entire development chain: from feasibility analysis through material- and process-appropriate design, material characterization as well as structural and process simulation, to prototype production, manufacturing and component testing. The service portfolio also includes adapted joining techniques, smart materials, adaptronic structures, and the integration of sensors and actuators. The industry focus areas are aerospace, automotive and vehicle construction, rail vehicle engineering, and mechanical and plant engineering, including gas turbines. Customers include, among others, Kupplungswerke Dresden AG (KWD), for whom LZS developed a novel insulating coupling for drive systems. Product development is accompanied by certified quality management.

Site
Dresden
Processes
Feasibility studies on material and technology potential, Material- and process-appropriate design, Structural simulation & structural analysis, Lightweight construction technologies and prototype construction, Testing laboratory (component testing, material characterization), Adapted joining techniques, Feasibility studies / feasibility analysis, Design (material- and process-appropriate)
Materials
Multi-Material Design, Smart Materials and Adaptronic Structures, Adapted Joining Techniques
Certificates
certified quality management (e.g. ISO 9001, not specified), Certified quality management
Industries
Aerospace, Automotive and Vehicle Construction, Rail Vehicle Engineering, Mechanical Engineering, Plant Engineering, Energy (Gas Turbines)
  1. 01

    Feasibility studies / feasibility analysis

  2. 02

    Material- and process-appropriate design

  3. 03

    Material characterization

  4. 04

    Structural simulation & structural analysis

  5. 05

    Prototype construction

  6. 06

    Manufacturing (lightweight construction technologies)

  7. 07

    Component testing in the testing laboratory

Materials and Processes

Multi-Material

Multi-Material Design

Cross-material approach combining material, geometry, function integration and process.

SmartMat

Smart Materials and Adaptronic Structures

Use of function-integrating materials with networks of sensors and actuators.

Fügen

Adapted Joining Techniques

Joining methods tailored to hybrid multi-material structures.

Locations

Standort Dresden

Dresden

DE

Headquarters and Development Center

Components and Developments

Insulating coupling for drive systems (KWD)
Insulating coupling for drive systems (KWD)Material-process combination · Drive technology
Air intake housings for gas turbines
Air intake housings for gas turbinesMulti-material design · Energy

Inside the production

LZS at the 29th International Dresden Lightweight Engineering Symposium
LZS at the 29th International Dresden Lightweight Engineering Symposium
LZS development team and laboratories
LZS development team and laboratories

Industries

AerospaceAutomotive and Vehicle ConstructionRail Vehicle EngineeringMechanical EngineeringPlant EngineeringEnergy (Gas Turbines)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Feasibility studies on material and technology potentialEngineering–––––
Material- and process-appropriate designEngineering–––––
Structural simulation & structural analysisEngineering–––––
Lightweight construction technologies and prototype constructionEngineering–––––
Testing laboratory (component testing, material characterization)Testing–––––
Adapted joining techniquesJoining–––––

Additional services

Feasibility studies / feasibility analysisDesign (material- and process-appropriate)Simulation (structural simulation & structural analysis, process simulation)Material characterizationPrototype construction / prototype manufacturingManufacturing (lightweight construction technologies)Testing laboratory / component testingAdapted joining techniquesSmart materials and adaptronic structuresIntegration of sensors or actuators

Reference customers

Kupplungswerke Dresden AG (KWD)

Quality

Product development is accompanied by certified quality management; an in-house testing laboratory performs material characterization and component testing.

EvidenceDresden
Certified quality management
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