Special machinery, systems and components from Schwerte – machining, assembly and engineering for industry
M.A.W. GmbH Maschinen- und Anlagenbau Westhofen
58239 Schwerte (Villigst)New on Amplifa
About MAW
M.A.W. GmbH Maschinen- und Anlagenbau Westhofen manufactures custom special machinery, systems and components in Schwerte (Villigst) for a broad customer base. The service portfolio includes machining and contract manufacturing, engineering and design with its own design department, plant and industrial assembly, as well as service, maintenance and repair. Individual parts are manufactured and machined in the company's own machine fleet and assembled in the factory hall. The modernly equipped machine park includes CNC technology for turning, milling and welding as well as crane systems with a total lifting capacity of 25 t; individual parts up to 10,000 kg can be machined on the CNC boring mill. The offering also includes surface treatment, tool, machine and steel construction parts according to drawing, sample or customer requirements, as well as electrical installation and software development with partners. As part of the JDT Group (with J. D. Theile, Hidde and Arias), the company pools cross-disciplinary expertise and supplies customers in Germany and Europe, including from the strip, sheet metal and wire industry, packaging, cement works and incineration plants.
- Site
- Schwerte (Villigst)
- Processes
- CNC turning, CNC boring mill, CNC milling (machining centers), Welding, Tool, machine and steel construction parts according to drawing, sample or specifications, Assembly (factory hall, plant and industrial assembly, new builds and conversions), Service, maintenance and repair, Design and engineering (documentation, drawings, parts lists, electrical diagrams,
- Materials
- Steel
- Industries
- Strip steel industry, Sheet metal industry, Wire industry, Packaging and handling, Cement works, Incineration plants/mills
- 01
Engineering and design (drawings, parts lists, electrical diagrams)
- 02
Machining and manufacture of individual parts
- 03
Welding and steel construction
- 04
Surface treatment
- 05
Assembly in the factory hall
- 06
CE documentation and risk assessment
- 07
Service, maintenance and repair
Materials and Processes
Steel
Material for tool, machine and steel construction parts according to drawing or sample.
Sites
Schwerte (Villigst)
DEManufacturing site and administration
- Part weight / size
- up to 10,000 kg (boring mill load)
- Materials
- Steel
- Conventional lathe (ø1100 over bed / ø700 over carriage, up to 6000 mm)
- CNC boring mill Union (table 1600×1400 mm, travel 2000/2000/1600 mm)
- CNC machining centers (max. table load 800 kg)
- Crane systems 2 × 12.5 t (total 25 t)
- Welding stations
Components and Special Machinery
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC turningMachining | – | 6000 mm × ø700 mm over carriage (ø1100 over | 6000 kg | – | Steel, Steel construction parts |
| CNC boring millMachining | – | 2000 mm (X and Z), 1600 mm (Y) × Table 1600x1400 mm | 10,000 kg | – | Steel, Steel construction parts |
| CNC milling (machining centers)Machining | – | – | 800 kg (max. table load) | – | Steel, Tool and machine parts |
| WeldingJoining | – | – | 25 t (crane lifting capacity) | – | Steel |
| Tool, machine and steel construction parts according to drawing, sample or specificationsMachining | – | – | – | – | Steel |
| Assembly (factory hall, plant and industrial assembly, new builds and conversions)Assembly | – | – | 25 t (crane systems) | – | – |
| Service, maintenance and repairAssembly | – | – | – | – | – |
| Design and engineering (documentation, drawings, parts lists, electrical diagrams,Engineering | – | – | – | – | – |
| Deburring and smoothing (deburring/tumbling drum)Surface | – | – | 4500 kg (load capacity) | – | Chains, Forged parts, Mass-produced parts |
| Grinding of bearing seats and support rollers (on-site, rotary kilns/mills)Surface | – | – | – | – | – |
| Functional and endurance tests (test bench for small drives, cold/heat chambers)Testing | – | – | – | – | – |
| Special machinery construction (e.g. magnetic band stackers, paternoster cabinets, conveyor systems)Engineering | – | – | – | – | – |
9 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Conventional lathe | – | – | ø1100 mm over machine bed up to 300 mm length; ø700 mm over carriage up to 6000 mm length | – | Schwerte |
| CNC boring mill | Union | – | Table 1600x1400 mm; travel X 2000 mm, Z 2000 mm, Y 1600 mm; load up to 10,000 kg | – | Schwerte |
| CNC machining centers | – | – | max. table load 800 kg | – | Schwerte |
| Crane systems | – | 2 | 12.5 t each, total lifting capacity 25 t | – | Schwerte |
| Deburring/tumbling drum | – | – | Load up to 4500 kg of mass-produced parts | – | Schwerte |
| Magnetic band stacker | – | – | automated stacking of sheet metal parts, magnetic gripping technology | – | Schwerte |
| Paternoster cabinet | – | – | Storage of cutting knives, vertical carousel system | – | Schwerte |
| Test bench for small drives | – | – | Functional and endurance tests, use in cold and heat chambers | – | Schwerte |
| Grinding units for rotary kilns and mills | – | – | Grinding of bearing seats and support rollers on-site | – | Schwerte |
Additional services
History
More than 20 years of company history as a manufacturer of special machinery and components; history as an all-rounder for special machinery solutions up to a flexible service and contracting provider.