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M&D Flugzeugbau – Fertigung

Manufacturer of gliders, motor gliders and jet engines with core competence in GRP/CRP lightweight construction

M&D Flugzeugbau Logo

M&D Flugzeugbau GmbH & Co. KG

Friedeburg (DE)New on Amplifa

1995Founded
1Site (Friedeburg)

About M&D Flugzeugbau

M&D Flugzeugbau GmbH & Co. KG, based in Friedeburg (Lower Saxony), is a development, supplier and production company with core competence in lightweight construction based on glass-fibre reinforced plastic (GRP) and carbon-fibre reinforced plastic (CRP). Founded in 1995 by Tim and Rinelde Markwald as a maintenance company for gliders and small aircraft, the company today develops and manufactures gliders and motor gliders (including the JS-MD Single, Samburo), jet engines and engine components (MD-TJ42, PSR-T01) as well as electric propulsion systems, and offers plastic components manufactured to individual customer requirements. The range of services also includes maintenance, repairs, modifications and STC conversions, painting, and an EASA-approved Combined Airworthiness Organisation (CAO) with a supervised environment. Owing to its competences in lightweight construction, development and aerodynamics, the company received enquiries from the wind power and energy sector from the 2000s onwards; contract manufacturing for industrial customers was spun off in 2015 into the subsidiary M&D Composites. Pilots work on aircraft at the company, which shapes the aviation-typical demands for precision and reliability.

Site
Friedeburg
Processes
Manufacture of components from plastic/composite production (GRP/CRP lightweight construction), Manufacture of engines and engine components (MD-TJ42 turbine, jet engine series), Painting, Maintenance and repairs (aviation, gliders and motor gliders), Modifications / conversions (STC retrofit propulsion systems, EASA minor change procedures), Design organisation (development and aerodynamics, lightweight construction design), Airworthiness review / ARC certification / supervised environment (CAO), 100 h inspection of the engine, maintenance, weigh-and-balance, replacement of safety-relevant parts
Materials
GRP (glass-fibre reinforced plastic), CRP (carbon-fibre reinforced plastic), Plastic (plastic components to individual customer requirements), Glass-fibre reinforced plastic (GRP), Carbon-fibre reinforced plastic (CRP), Plastic
Founded
1995
Industries
Aviation, Glider manufacturing, Motor gliders, GRP/CRP lightweight construction, Wind power/energy sector (historical)
  1. 01

    Development and aerodynamics (design organisation)

  2. 02

    Composite manufacturing of GRP/CRP and plastic components

  3. 03

    Manufacture of engines and engine components

  4. 04

    Painting

  5. 05

    Assembly and STC conversions

  6. 06

    Maintenance, repairs and airworthiness review (CAO)

Materials & Processes

GFK

Glass-fibre reinforced plastic (GRP)

Lightweight construction material of core competence for structures in glider and motor glider manufacturing.

CFK

Carbon-fibre reinforced plastic (CRP)

High-strength fibre composite material for highly stressed lightweight structures and components.

KU

Plastic

Individually manufactured plastic components to customer specification for aircraft.

Sites

Standort Friedeburg

Friedeburg

DE

Headquarters with development, manufacturing and maintenance

Materials
GRP, CRP, Plastic

Inside the production

Manufacturing at the Friedeburg site
Manufacturing at the Friedeburg site
Production area manufacturing
Production area manufacturing

Industries

AviationGlider manufacturingMotor glidersGRP/CRP lightweight constructionWind power/energy sector (historical)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of components from plastic/composite production (GRP/CRP lightweight construction)Plastics––––GRP, CRP, Plastic
Manufacture of engines and engine components (MD-TJ42 turbine, jet engine series)Assembly–––––
PaintingSurface–––––
Maintenance and repairs (aviation, gliders and motor gliders)Assembly–––––
Modifications / conversions (STC retrofit propulsion systems, EASA minor change procedures)Engineering–––––
Design organisation (development and aerodynamics, lightweight construction design)Engineering–––––
Airworthiness review / ARC certification / supervised environment (CAO)Testing–––––
100 h inspection of the engine, maintenance, weigh-and-balance, replacement of safety-relevant partsAssembly––––Fuel, Water
TIG welding (tungsten inert gas) on aircraft structuresJoining––––Metallic materials
Manufacture of electric aircraft / electric propulsion systems (RES system, SOLO 8000/400,Assembly–––––

Additional services

MaintenanceRepairsManufacturing (plastic/composite components)PaintingSupervised environment (CAO)ModificationsDesign organisationProduction organisationEngine manufacturing (MD-TJ42, PSR-T01)STC conversions (LS4 Jet, LS8 Jet, ASW27 Jet)Spare partsTechnical support / manuals

History

  1. 1995

    Founded as a pure maintenance company for gliders and small aircraft by Tim and Rinelde Markwald (at that time Rinelde Doden, née).

  2. 2000er

    With the boom in wind power, increasing enquiries come from the energy sector due to the competences in lightweight construction, development and aerodynamics.

  3. 2015

    Outsourcing of contract manufacturing for industrial customers to M&D Composites, allowing M&D Flugzeugbau to concentrate on its core business.

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