Manufacturer of foam packaging, foam inserts and technical foam parts for industry.
MA-INDUSTRIE GmbH
GeretsriedNew on Amplifa
About MA-INDUSTRIE
MA-INDUSTRIE GmbH is a foam processor founded in 1987 and based in Geretsried in Upper Bavaria, producing custom foam packaging, foam inserts and technical foam parts for industry and electronics. The portfolio includes one-way and reusable packaging, load carriers to KLT standard, tool and case inserts, shadow boards, foam sheets and technical parts such as gaskets and insulation. Processing is carried out by waterjet cutting (2D/3D, up to 3500 bar), CNC milling, die cutting, band saw cutting, laser engraving as well as gluing and laminating; the materials used are primarily PE and PU foams, including ESD and flame-retardant grades as well as foams with recycled content. Packaging development from 3D design to series part follows a TÜV-certified process with a lead time of typically 5–10 working days. Customers come from mechanical and plant engineering, metrology, control and regulation technology, electronics, the automotive industry, aerospace and motorsport. All processing steps take place entirely in Germany, with shipping extending to 21 countries.
- Site
- Geretsried
- Processes
- Foam waterjet cutting (2D/3D heads, up to 3500 bar), Foam milling (inserts, shadow boards, load carriers), Foam die cutting, Band saw cutting, Laser engraving on foam, Foam forming/welding (hot air gun, laminating machine), Gluing and laminating of foam, Manufacture of foam packaging (single-use, reusable, presentation packaging)
- Materials
- PE foam (polyethylene foam), PU foam (polyurethane foam), ESD foam, Flame-retardant foam, Packaging foam, Specialty foam, Sustainable foam, Antistatic PE foam PEL27AS (Novostrat)
- Certificates
- DIN EN ISO 9001:2015, ISO 9001
- Founded
- 1987
- Industries
- Mechanical, equipment and plant engineering, Metrology, control and regulation technology, Electronics and electrical engineering, Automotive industry, Aerospace, Motorsport
- 01
Packaging development (3D design, TÜV-certified process)
- 02
Sampling / first sample inspection report
- 03
Waterjet cutting
- 04
Milling
- 05
Die cutting / band saw cutting
- 06
Laser engraving, gluing and laminating
- 07
Inspection
- 08
Fulfillment incl. storage and neutral shipping
Materials and Processes
PE foam
Closed-cell polyethylene foam for packaging, load carriers and molded parts with high moisture resistance.
PU foam
Open-cell polyurethane foam with good damping properties for cushioning and flexible packaging.
ESD foam
Conductive and antistatic foams for protecting electronic components in ESD-sensitive areas.
Flame-retardant foam
Foam in flame-retardant grade for applications with corresponding requirements.
Recycled PE foam
PE foams with at least 30% recycled content for sustainable packaging solutions.
Hollow-chamber boards
Stable plastic boards for reusable and returnable packaging in composite construction with foam.
Locations
Geretsried
DEHeadquarters and production
- Materials
- PE foam, PU foam, ESD foam, flame-retardant foam
- Waterjet cutting system 2D/3D up to 3500 bar
- Milling machine (16,000–24,000 rpm, vacuum table)
- Band saw
- Die cutting press
- Laser engraving machine
- Laminating machine
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Foam waterjet cutting (2D/3D heads, up to 3500 bar)Plastics | – | – | – | – | PE foam, PU foam, ESD foam |
| Foam milling (inserts, shadow boards, load carriers)Plastics | – | – | – | – | PE foam, PU foam, ESD foam |
| Foam die cuttingPlastics | – | – | – | – | PE foam, PU foam |
| Band saw cuttingPlastics | – | – | – | – | PE foam, PU foam |
| Laser engraving on foamSurface | – | – | – | – | PE foam |
| Foam forming/welding (hot air gun, laminating machine)Plastics | – | – | – | – | PE foam |
| Gluing and laminating of foamJoining | – | – | – | – | PU foam |
| Manufacture of foam packaging (single-use, reusable, presentation packaging)Plastics | – | – | – | – | PE foam, PU foam |
| Manufacture of load carriers to KLT standard (trays, toothed rails, compartments)Plastics | – | – | – | – | PE foam |
| Manufacture of foam inserts (tool inserts, shadow boards, case inserts)Plastics | – | – | – | – | PE foam, PU foam, ESD foam |
| Packaging development from idea to series part (5–10 working days, TÜV-certifiedEngineering | – | – | – | – | – |
| 3D design/engineering of packaging (product design without registration, Foam24 configurator)Engineering | – | – | – | – | – |
| Complete solutions with containers, cases and boxes with foam inserts (plastic boxes,Assembly | – | – | – | – | PE foam |
| Creation of first sample inspection reports / samplingTesting | – | – | – | – | – |
| Fulfillment incl. storage and neutral shippingAssembly | – | – | – | – | – |
7 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Waterjet cutting system (2D/3D, 3500 bar, multi-head, 3-axis movement) | – | – | – | – | Geretsried |
| Milling machine (speed 16,000–24,000 rpm, feed rate 30–35 mm/s, vacuum table) | – | – | – | – | Geretsried |
| Router (for foam machining) | – | – | – | – | Geretsried |
| Band saw (foam cutting) | – | – | – | – | Geretsried |
| Die cutting press | – | – | – | – | Geretsried |
| Laser engraving machine | – | – | – | – | Geretsried |
| Hot air gun / laminating machine (forming/welding PE foam) | – | – | – | – | Geretsried |
Additional services
Quality
MA-INDUSTRIE GmbH operates a TÜV-certified quality management system according to DIN EN ISO 9001:2015 (certificate no. 12 100 58388 TMS, valid until 05.08.2028) with continuous process monitoring, first sample inspection reports and documented traceability.
| Evidence | Geretsried |
|---|---|
| ISO 9001 |
History
- 1987
Company foundation – foam technology from Bavaria (Geretsried)