Development and production of custom brushless DC motors (BLDC) up to 300 W and 100,000 rpm
Mabuchi Motor Electromag SA
1024 Ecublens (Switzerland)New on Amplifa
About Electromag
Mabuchi Motor Electromag SA (Electromag SA), based in Ecublens near Lausanne, specializes in the development and manufacture of brushless DC motors (BLDC) for demanding applications with power ratings up to 300 W. The focus is on ultra-quiet motors with a very low vibration level at speeds of up to 100,000 rpm. The motors are characterized by high efficiency and reliability, among other things thanks to a patented winding technology. The company supports customers from concept through simulation and rapid prototyping to series production; final assembly and testing are carried out in Switzerland on automated production lines. An in-house process engineering team specifies, designs and validates the manufacturing equipment. The motors are used, among other things, in ventilators and dental and orthopedic hand instruments. Since 2021, Electromag has been part of the Mabuchi Motor Group; to date, more than 3 million motors have been sold and more than 200 configurations developed.
- Site
- Ecublens
- Processes
- Development and manufacture of brushless DC motors (BLDC), Development of custom motors (OEM solutions, tailor-made solutions), Final assembly (automated production lines), Testing and inspection (controlled and operated in Switzerland), Specification, design and validation of production equipment (machines, tooling) by, Simulation and rapid prototyping, Custom BLDC motor winding/development, OEM solutions
- Materials
- Brushless DC motors, Patented winding technology
- Certificates
- ISO 9001, ISO 13485
- Founded
- 2003
- Industries
- Medical technology (ventilators), Dentistry, Orthopedics/Podiatry, Anesthesia/Emergency medicine, Industry/OEM, Dental/Dental instruments
- 01
Concept development and OEM solutions
- 02
Simulation and rapid prototyping
- 03
Process engineering (design and validation of manufacturing equipment)
- 04
Series production
- 05
Final assembly on automated production lines
- 06
Testing and inspection in Switzerland
Processes and Technologies
Brushless DC motors
Development and manufacture for demanding applications up to 300 W and 100,000 rpm.
Patented winding technology
The basis for high efficiency and low noise and vibration levels.
Location
Ecublens
CHHeadquarters, development and production
- Materials
- BLDC motors up to 300 W
- Automated production lines
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Development and manufacture of brushless DC motors (BLDC)Engineering | – | – | – | – | – |
| Development of custom motors (OEM solutions, tailor-made solutions)Engineering | – | – | – | – | – |
| Final assembly (automated production lines)Montage | – | – | – | – | – |
| Testing and inspection (controlled and operated in Switzerland)Prüfung | – | – | – | – | – |
| Specification, design and validation of production equipment (machines, tooling) byEngineering | – | – | – | – | – |
| Simulation and rapid prototypingEngineering | – | – | – | – | – |
Additional services
Reference customers
Quality
The company is certified to ISO 9001 and ISO 13485. Final assembly and testing are controlled and performed in Switzerland on automated production lines.
| Evidence | Ecublens |
|---|---|
| ISO 9001 | |
| ISO 13485 |
History
- 2003
Electromag SA founded by Vincent Comte
- 2021
Electromag SA becomes part of the Mabuchi Motor Group