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MacDon – Fertigung

Manufactures high-quality harvesting headers (FlexDraper®, Corn Headers), swathers and mower units for agricultural machinery.

MacDon Logo

MacDon Industries Ltd.

Winnipeg, Canada · Kansas City, USA · Madison, USA · Derrimut, Australia · Campo Largo, Brazil · Berlin, GermanyNew on Amplifa

1949Founded (as Killbery Industries Ltd.)
approx. 1,350 (2015, group-wide)Employees
approx. 74,000 m² (800,000 sq ft)Winnipeg plant floor space
over 100,000 machines (since 1996)Production volume
6 subsidiaries worldwideLocations

About MacDon

MacDon Industries Ltd. is a machinery manufacturer specializing in agricultural harvesting technology, headquartered in Winnipeg, Manitoba (Canada). The company manufactures self-propelled swathers (windrowers), combine harvester headers such as the FlexDraper® draper headers, corn headers (C Series, FC Series FlexCorn™) as well as front-mounted and pull-type rotary disc mowers (R1 FR/R1 PT). Production takes place at its own plant in the Murray Industrial Park in Winnipeg with approx. 74,000 m² of floor space, including a powder paint system. Its value chain includes development, manufacturing, assembly, painting, quality assurance (FMEA, MSA, SPC, PPAP, product and process audits) as well as parts distribution (MacDon Performance Parts). Since 1986, MacDon has also acted as a contract manufacturer for other agricultural machinery manufacturers, including Case IH, John Deere and Westward. Founded in 1949 as Killbery Industries Ltd., the company has belonged to the Linamar Corp. group since 2018 and sells its products through a worldwide dealer network with its own subsidiaries in Canada, the USA, Australia, Brazil and Germany (MacDon Europe GmbH, Berlin).

Site
R3J 3S3 Winnipeg, Manitoba
Processes
Manufacture of combine harvester headers (draper headers, FlexDraper®, Corn Headers) and mower units, Manufacture of self-propelled swathers (windrowers), Painting using a powder paint system, Quality assurance and process inspection (FMEA, MSA, SPC, PPAP, product and process audits), Production of agricultural machinery as contract manufacturing for third parties (e.g. Case IH,, Spare parts (MacDon Performance Parts), Support & training (set-up videos, manuals), On-site demonstrations/demos
Materials
Steel, Aluminium, Plastic
Certificates
APQP (FMEA, MSA, SPC, PPAP), Product & Process Audits, Supplier Qualification, ISO 9001
Founded
1949
Employees
1350 (as of 2015)
Industries
Agricultural machinery manufacturing, Agriculture (grain harvesting, mowing & swathing technology), Agriculture (grain harvesting, mowing/swathing technology)
  1. 01

    Development & Engineering

  2. 02

    Sheet metal and steel processing

  3. 03

    Powder coating

  4. 04

    Assembly (headers, windrowers)

  5. 05

    Quality assurance (FMEA, MSA, SPC, PPAP)

  6. 06

    Distribution via dealer network & spare parts distribution

Processes & Manufacturing

ST

Steel

Main material for frames, cutter bars, chopper and gearbox components of the headers and windrowers.

AL

Aluminium

Used, among other things, for gearbox housings of the corn header row units.

PL

Plastic

Used for conveyor belts and sealing/decor elements.

Locations

Standort Winnipeg

Winnipeg

Kana

Headquarters, manufacturing, parts distribution center

Materials
Steel, aluminium, plastic
  • Powder paint system (since 1999)
  • Assembly lines
  • Parts Distribution Centre

Kansas City

USA

Marketing & Service (MacDon, Inc.)

Madison

USA

MacDon Enterprises, Inc.

Derrimut

Aust

Marketing & Service, Parts Distribution Centre

Campo Largo

Bras

Marketing (MacDon Brasil Agribusiness Ltda.)

Berlin

Deut

Marketing & Spare Parts Europe (MacDon Europe GmbH)

Components & Products

FD2 PLUS FlexDraper® Header
FD2 PLUS FlexDraper® HeaderManufacturing/Assembly · Grain harvesting
FC Series FlexCorn™ Corn Header
FC Series FlexCorn™ Corn HeaderManufacturing/Assembly · Corn harvesting
R1 FR Front Mount Rotary Disc
R1 FR Front Mount Rotary DiscManufacturing/Assembly · Grassland/forage harvesting
M2 Series Windrower
M2 Series WindrowerManufacturing/Assembly · Swathing technology
R1 PT Pull-Type Rotary Disc
R1 PT Pull-Type Rotary DiscManufacturing/Assembly · Mowing technology
C Series Corn Header
C Series Corn HeaderManufacturing/Assembly · Corn harvesting

Inside the production

MacDon harvesting technology in action
MacDon harvesting technology in action

Industries

Agricultural machinery manufacturingAgriculture (grain harvesting, mowing & swathing technology)Agriculture (grain harvesting, mowing/swathing technology)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of combine harvester headers (draper headers, FlexDraper®, Corn Headers) and mower unitsAssembly–––––
Manufacture of self-propelled swathers (windrowers)Assembly–––––
Painting using a powder paint systemSurface–––––
Quality assurance and process inspection (FMEA, MSA, SPC, PPAP, product and process audits)Testing–––––
Production of agricultural machinery as contract manufacturing for third parties (e.g. Case IH,Assembly–––––

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
FlexDraper® combine header (flexible draper header)MacDon FD2 PLUS Series–Flex of over 5 cm at the cutter bar; 50-foot variant: 41 inches total flex range per side; 50" (127––
Front-mounted mower (Front Mount Rotary Disc)MacDon R1 FR Series (13/16 ft)–Cutting width 398 cm (13 ft) / 494 cm (16 ft); conditioning rolls 328 cm (129 in); 100/125 hp––
Pull-type rotary disc mower (Pull-Type Rotary Disc)MacDon R1 PT Series–Can be combined with R1 FR up to 32 ft (9.7 m) total cutting width––
Corn header (flexing corn header)MacDon FC Series FlexCorn™–Flex range 155 cm (61 in) at the wing ends (16-row, 76.2 cm row spacing); chopper––
Self-propelled swather (windrower)MacDon M2 Series––––
Self-propelled swather (windrower)MacDon R2 Series––––
Corn header (Corn Header)MacDon C Series (e.g. C3012, 30 inch, 12 row, chopping)––––
Factory/production plantMacDon Factory 800,000 sq ft (74,000 m²), Murray Industrial Park1800,000 sq ft (74,000 m²)–Winnipeg, Manitoba, Canada

Additional services

Spare parts (MacDon Performance Parts)Support & training (set-up videos, manuals)On-site demonstrations/demosDealer network distribution

Reference customers

Case IH (OE manufacturing)John Deere (OE manufacturing)Westward

Quality

MacDon ensures product quality through a Quality Engineering System featuring FMEA, MSA, SPC, PPAP, product and process audits as well as supplier qualification. A receiving audit program, Material Review Board and systems for traceability of parts and materials complement the quality assurance.

EvidenceWinnipeg
APQP (FMEA, MSA, SPC, PPAP)
Product & Process Audits
Supplier Qualification
ISO 9001
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