Specialist for CNC machining and CNC sheet metal working of steel and aluminium in Langenzenn
MADER CNC-Zerspanung GmbH & Co. KG
Langenzenn (Mühlsteig 21-23, 90579) · DENew on Amplifa
About Mader Maschinenbau
MADER CNC-Zerspanung GmbH & Co. KG is a machining specialist founded in 1989 and based in Langenzenn near Fürth. The company, with around 20 employees, manufactures steel and aluminium parts on a production area of 2,000 sqm — from prototypes and small parts to large parts and series production. Its value chain includes CNC milling on up to five axes, CNC turning with driven tools, conventional milling and turning, surface grinding, laser cutting, press braking, wire EDM, sawing, MIG/MAG welding and laser marking. In addition, design with CAD/CAM (Mastercam, SolidWorks), welded assemblies, machine frames and assembly are offered. The machine park includes, among others, a DMG DMU 75 5-axis machining centre, several HURCO machining centres, Gildemeister and Weiler CNC lathes, and a Trumpf TruLaser system. The company trains precision mechanics and cutting machine operators.
- Site
- Langenzenn
- Processes
- CNC milling, CNC turning (with driven tools), Surface grinding, Laser cutting, Press braking, Wire EDM, Welding (MIG/MAG), Welded assemblies and machine frames
- Materials
- Steel, Aluminium, CNC Milling (3–5 Axes), CNC Turning with Driven Tools, Conventional Milling and Turning, CNC Laser Cutting (Trumpf TruLaser), CNC Press Braking (Trumpf TruBend 5130), Surface Grinding
- Founded
- 1989
- Employees
- approx. 20
- 01
Sawing
- 02
CNC/Conventional Milling
- 03
CNC/Conventional Turning
- 04
Laser Cutting
- 05
Press Braking
- 06
Surface Grinding
- 07
Wire EDM
- 08
Welding (MIG/MAG)
- 09
Laser Marking
- 10
Assembly
Processes and Production Capacities
CNC Milling (3–5 Axes)
Milled parts with travel up to X 1650 mm / Y 900 mm, lengths up to 2500 mm; DMG DMU 75 (5-axis) and several HURCO centres.
CNC Turning with Driven Tools
Machining diameters 3–520 mm on machines from Gildemeister and Weiler.
Conventional Milling and Turning
Deckel milling machines (up to X 1200 mm) and lathes from Graziano and Colchester for single-part production.
CNC Laser Cutting (Trumpf TruLaser)
Material thicknesses from 0.05 to 15 mm, cutting area X 3000 / Y 1500 mm.
CNC Press Braking (Trumpf TruBend 5130)
Press force 1300 kN, bending length up to 3000 mm.
Surface Grinding
Machining up to 1000 x 500 mm on machines from ABA and Elb.
Wire EDM (Sodick)
Precise contouring of workpieces up to 600 x 400 mm.
MIG/MAG Welding
Welded assemblies and machine frames.
Design CAD/CAM
Programming and design with Mastercam and SolidWorks.
Sawing
Cutting width up to 1285 mm, cutting height up to 600 mm (Behringer, Kasto).
Laser Marking
Marking of parts within an area of 175 x 175 mm.
Langenzenn Site
Langenzenn
DEProduction and Administration
- Part weight / size
- Lengths up to 2500 mm (milling), diameters up to 520 mm
- Lot size
- Prototypes, small/pre-series, series production
- Materials
- Steel, aluminium
- DMG DMU 75 (5-axis milling centre)
- HURCO VMX 30/42i/64/24, BMC 4020/30 HTM
- Gildemeister CLX 750, Alpha 500, CTX 400 E
- Weiler E40, E35
- Deckel FP3 LV, FP2
- Graziano, Colchester (conventional turning)
- ABA FFU 1000/50, Elb (surface grinding)
- Behringer, Kasto (sawing)
- Sodick wire EDM machine
- Trumpf TruBend 5130
- Trumpf TruLaser
- BG-Fiber Mark laser marking
Parts
Inside the production
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC millingMachining | – | 2500 mm (lengths up to) × 900 mm (Y travel) | – | Prototypes, small/pre-series and | Steel, Aluminium |
| CNC turning (with driven tools)Machining | – | – | – | – | Steel, Aluminium |
| Surface grindingMachining | – | 1000 mm × 500 mm | – | – | – |
| Laser cuttingMachining | – | – | – | Material thickness 0.05 mm to 15 mm | – |
| Press brakingForming | – | 3000 mm | – | – | – |
| Wire EDMMachining | – | 600 mm × 400 mm | – | – | – |
| Welding (MIG/MAG)Joining | – | – | – | – | – |
| Welded assemblies and machine framesJoining | – | – | – | – | – |
| Design (CAD/CAM with Mastercam and SolidWorks)Engineering | – | – | – | – | – |
| AssemblyAssembly | – | – | – | – | – |
| Conventional millingMachining | – | 1200 mm × 400 mm | – | – | Steel, Aluminium |
| Conventional turningMachining | – | 1500 mm (distance between centres) × 430 mm (max. diameter) | – | – | Steel, Aluminium |
| SawingMachining | – | 1285 mm (cutting width) × 600 mm (cutting height) | – | – | – |
| Laser markingSurface | – | 175 mm × 175 mm | – | – | – |
| Plate machiningMachining | – | – | – | – | Steel, Aluminium |
24 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 5-axis machining centre | DMG DMU 75 | – | X 750 mm / Y 650 mm | – | Langenzenn |
| 4-axis machining centre | HURCO VMX 30 | – | X 762 mm / Y 508 mm | – | Langenzenn |
| Machining centre | HURCO VMX 42i | – | X 1066 mm / Y 609 mm | – | Langenzenn |
| Machining centre | HURCO VMX 64 | – | X 1650 mm / Y 900 mm | – | Langenzenn |
| Machining centre | HURCO VMX 24 | – | X 610 mm / Y 508 mm | – | Langenzenn |
| Machining centre | HURCO BMC 4020 | – | X 1020 mm / Y 507 mm | – | Langenzenn |
| Machining centre | HURCO BMC 30 HTM | – | X 762 mm / Y 457 mm | – | Langenzenn |
| Conventional milling machine | Deckel FP3 LV | – | X 1200 mm / Y 400 mm | – | Langenzenn |
| Conventional milling machine | Deckel FP2 | – | X 500 mm / Y 200 mm | – | Langenzenn |
| Conventional lathe | Graziano | – | Max. diameter 430 mm, distance between centres 1500 mm | – | Langenzenn |
| Conventional lathe | Colchester | – | Max. diameter 370 mm, distance between centres 1250 mm | – | Langenzenn |
| CNC lathe | Gildemeister CLX 750 | – | Max. diameter 520 mm, distance between centres 1000 mm | – | Langenzenn |
| CNC lathe | Gildemeister Alpha 500 | – | Max. diameter 230 mm, distance between centres 500 mm | – | Langenzenn |
| CNC lathe | Gildemeister CTX 400 E | – | Max. diameter 280 mm, distance between centres 550 mm | – | Langenzenn |
| CNC lathe | Weiler E40 | – | Max. diameter 430 mm, distance between centres 1000 mm | – | Langenzenn |
| CNC lathe | Weiler E35 | – | Max. diameter 410 mm, distance between centres 1000 mm | – | Langenzenn |
| Surface grinding machine | ABA FFU 1000/50 | – | X 1000 mm / Y 500 mm | – | Langenzenn |
| Surface grinding machine | Elb | – | X 500 mm / Y 300 mm | – | Langenzenn |
| Band saw/saw | Behringer | – | Max. cutting width 1285 mm, max. cutting height up to 600 mm | – | Langenzenn |
| Saw | Kasto | – | Max. cutting width 260 mm, max. cutting height 260 mm | – | Langenzenn |
| Wire EDM machine | Sodick | – | X 600 mm / Y 400 mm | – | Langenzenn |
| CNC press brake | Trumpf TruBend 5130 | – | Press force 1300 kN, bending length 3000 mm | – | Langenzenn |
| CNC laser cutting system | Trumpf TruLaser | – | X 3000 / Y 1500 mm | – | Langenzenn |
| Laser marking system | BG-Fiber Mark | – | X 175 mm / Y 175 mm | – | Langenzenn |
Additional services
History
- 1989
Founded as a specialist for CNC machining and CNC sheet metal working of steel and aluminium