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Magna PT – Fertigung

Development and manufacturing of powertrains, body structures and battery housings for passenger cars and light commercial vehicles.

Magna PT Logo

Magna Powertrain

Troy, MI (USA)New on Amplifa

Troy, Michigan (USA)Headquarters
Diba IlungaPresident
97 %Recyclability of the transmissions
100 % renewable electricity atSustainability

About Magna Powertrain

Magna Powertrain is a business unit of Magna International and a long-standing supplier to the global automotive industry with competencies in the design, development, testing and manufacturing of powertrains for passenger cars and light commercial vehicles. The portfolio includes BEV and hybrid drivetrain system products as well as modules and components. In the area of body structures, Magna manufactures body-in-white assemblies such as frame profiles, floor pans, body pillars and side structures from high-strength and ultra-high-strength steels as well as aluminium. Further manufacturing processes include hot stamping, cold forming, super-plastic forming of aluminium alloys, thin-wall aluminium casting and SMC production for composite battery covers. The offering is complemented by battery housing solutions, software development, remanufacturing and material recovery. The headquarters are located in Troy, Michigan (USA). 100 % renewable electricity is used at all EMAS sites.

Site
Troy, MI
Processes
Body structures (body-in-white), Battery housing manufacturing, Super-plastic forming (SPF), Hot stamping, Cold forming, Aluminium casting, Composite battery cover (SMC production), Energy management components (bumpers, door sill beams, body pillars, gear shift paddles,
Materials
Steel (high-strength / ultra-high-strength), Aluminium / aluminium alloys, SMC (Sheet Metal Compound), High-strength and ultra-high-strength steels
Certificates
EMAS, EMAS (Eco-Management and Audit Scheme)
Industries
Automotive industry, Passenger cars, Light commercial vehicles, Electrification/e-mobility
  1. 01

    Design and development

  2. 02

    Testing

  3. 03

    Manufacturing

  4. 04

    Software development

  5. 05

    Remanufacturing / material recovery

Materials & Processes

Stahl UHSS

High-strength and ultra-high-strength steels

Used in hot stamping and cold forming for body pillars, gear shift paddles, roof rails, bumpers and door sill beams.

Al

Aluminium / aluminium alloys

Material for thin-wall aluminium castings, body structures, battery housings and SPF-formed parts.

SMC

SMC (Sheet Metal Compound)

Flame-retardant plastic composite material for one-piece composite battery covers with reduced tooling investments.

Sites

Standort Troy, Michigan

Troy, Michigan

USA

Headquarters

Materials
Steel, aluminium, SMC

Parts & Products

Body structures (body-in-white)
Body structures (body-in-white)Hot stamping / aluminium casting · automotive industry
BEV & hybrid drivetrain systems
BEV & hybrid drivetrain systemsManufacturing & testing · passenger cars / light commercial vehicles
Battery housings & composite battery cover
Battery housings & composite battery coverSteel/aluminium/SMC · electrification

Inside the production

Drivetrain system display in the vehicle
Drivetrain system display in the vehicle
Vehicle with Magna drive technology
Vehicle with Magna drive technology

Industries

Automotive industryPassenger carsLight commercial vehiclesElectrification/e-mobility

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Body structures (body-in-white)Assembly––––Steel, Aluminium
Battery housing manufacturingAssembly––––Steel, Aluminium
Super-plastic forming (SPF)Forming––––Aluminium alloys
Hot stampingForming––––Ultra-high-strength steels
Cold formingForming––––Steel
Aluminium castingCasting––––Aluminium, thin-wall aluminium castings
Composite battery cover (SMC production)Plastics––––SMC (Sheet Metal Compound)
Energy management components (bumpers, door sill beams, body pillars, gear shift paddles,Forming––––Ultra-high-strength steels
Welding (weld nuts / catching pins in the door system)Joining–––––
BEV drivetrain system productsAssembly–––––
Hybrid drivetrain system productsAssembly–––––
Modules and components for powertrainsAssembly–––––

Additional services

Design and development of powertrainsTestingManufacturing of powertrainsSoftware developmentRecycling/remanufacturingMaterial recovery

Quality & Certificates

Magna Powertrain publishes current certificates, reports and policies and operates sustainability management according to EMAS with 100 % renewable electricity at all EMAS sites and completed net-zero roadmaps.

EvidenceTroy, Michigan
EMAS (Eco-Management and Audit Scheme)

History

  1. From a one-man workshop to a globally leading manufacturer

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