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Maier Brennschneidtechnik – Fertigung

Flame and laser cutting, bent parts and welded assemblies from Bad Friedrichshall – all services from a single source.

Maier Brennschneidtechnik Logo

Maier Brennschneidtechnik GmbH

74177 Bad FriedrichshallNew on Amplifa

Bad FriedrichshallLocation

About Maier Brennschneidtechnik

Maier Brennschneidtechnik GmbH in Bad Friedrichshall is a family-owned company and specialist for flame cutting, laser cutting and welding, providing contract manufacturing of steel and sheet metal products. The company produces flame-cut blanks on CNC-controlled flame cutting machines in material thicknesses up to max. 200 mm (cutting tolerance per DIN EN ISO 9013 B) as well as laser cuts on a Bystronic Bystar 3015 with Bylaser 4400 (mild steel up to 20 mm, stainless steel up to 15 mm, aluminium up to 12 mm, sheet format 3,000 x 1,500 mm). Sheet metal profiles are bent up to 15 mm thickness and 3,000 mm length; production also includes surface grinding, welding (electrode, MIG/MAG, TIG), sandblasting, priming and painting in proprietary RAL colours, blackening, tumble finishing, stress-relief annealing, tube bending, straightening and machining. Customers come from tooling and fixture construction, mechanical engineering and structural steel construction.

Site
Bad Friedrichshall
Processes
Flame cutting (oxy-fuel cutting), Laser cutting, Bending (press braking), Grinding (surface grinding of flame-cut blanks), Welding (electrode, MIG/MAG and TIG welding), Sandblasting (through-feed sandblasting machine), Sandblasting (sandblasting booth), Priming / painting
Materials
Stainless steel, Aluminium, Mild steel
Certificates
ISO 9001:2015, ISO 9001
Industries
Tooling and fixture construction, Mechanical engineering, Structural steel construction
  1. 01

    Sheet metal part design (simulation, optimization)

  2. 02

    Flame cutting

  3. 03

    Laser cutting

  4. 04

    Bending

  5. 05

    Welding

  6. 06

    Machining / Grinding

  7. 07

    Heat treatment

  8. 08

    Surface treatment (sandblasting, blackening, painting)

  9. 09

    Contract manufacturing / Delivery

Materials and Processes

St

Mild steel

Laser cutting up to 20 mm and flame cutting up to 200 mm thickness, e.g. for structural steel blanks.

V2A

Stainless steel

Laser cutting up to 15 mm sheet thickness for corrosion-resistant components.

Al

Aluminium

Laser cutting up to 12 mm sheet thickness for lightweight constructions.

Locations

Standort Bad Friedrichshall

Bad Friedrichshall

DE

Headquarters and Production

Materials
Mild steel, stainless steel, aluminium
  • CNC flame cutting machine Zinser 2315
  • Laser cutting machine Bystronic Bystar 3015 with Bylaser 4400 (3,000 x 1,500 mm)
  • Hydraulic CNC press brake Bystronic XPERT 250 (250 t / 3,000 mm)
  • Surface grinding machine Göckel (max. 730 x 5,000 mm)
  • Through-feed sandblasting machine OMSG (1,500 x 500 mm)
  • Sandblasting booth (4,000 x 8,000 x 3,000 mm)
  • Painting booth (8,000 x 3,000 x 2,700 mm) with in-house paint mixing system
  • Annealing furnace (550–630 °C, up to 700 x 600 x 500 mm)
  • Straightening press up to 120 t

Components

Flame-cut blank
Flame-cut blankFlame cutting up to 200 mm · Mechanical engineering and structural steel construction
Laser-cut part
Laser-cut partLaser cutting · Tooling and fixture construction
Ground flame-cut blank
Ground flame-cut blankSurface grinding max. 730 x 5,000 mm · Mechanical engineering

Inside the production

Maier Brennschneidtechnik – Company premises
Maier Brennschneidtechnik – Company premises
View of the production halls
View of the production halls
Secondary processing and contract manufacturing
Secondary processing and contract manufacturing
Other secondary processing
Other secondary processing

Industries

Tooling and fixture constructionMechanical engineeringStructural steel construction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Flame cutting (oxy-fuel cutting)Cutting/SeparatingCutting tolerance per DIN EN ISO 9013 B–––all common materials up to max. 200 mm thickness
Laser cuttingCutting/Separating–3000 mm (sheet format) × 1500 mm (sheet format)––stainless steel up to 15 mm, aluminium up to 12 mm, mild steel up to 20 mm
Bending (press braking)Forming–3000 mm––sheet metal profiles up to 15 mm thickness
Grinding (surface grinding of flame-cut blanks)Machining–5000 mm (max. grinding size 730 x 5000 × 730 mm––flame-cut blanks
Welding (electrode, MIG/MAG and TIG welding)Joining–––––
Sandblasting (through-feed sandblasting machine)Surface–1500 mm × 500 mm–––
Sandblasting (sandblasting booth)Surface–4000 x 8000 mm × 3000 mm–––
Priming / paintingSurface–8000 mm × 3000 mm × 2700 mm–––
BlackeningSurface–600 mm (bath size 200 x 200 x 600 mm) × 200 mm × 200 mm–––
Stress-relief annealingHeat treatment–700 mm × 600 mm × 500 mm–––
Tumble finishingSurface–––––
Tube bendingForming––––tubes up to 60 mm diameter
Straightening (straightening press)Forming–––––
Machining (milling, drilling, turning, planing)Machining–––––
Sheet metal part design (simulation, optimization)Engineering–––––

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC flame cutting machine Zinser 2315Zinser 2315–––Bad Friedrichshall
Laser cutting machineBystronic Bystar 3015 with Bylaser 440013000 x 1500 mm–Bad Friedrichshall
Hydraulic CNC press brakeBystronic XPERT 2501250 tonnes / up to 3000 mm–Bad Friedrichshall
Surface grinding machineGöckel–max. 730 x 5000 mm–Bad Friedrichshall
Through-feed sandblasting machineOMSG1Width 1500 mm x height 500 mm–Bad Friedrichshall
Sandblasting booth–14000 x 8000 x 3000 mm–Bad Friedrichshall
Painting booth with in-house paint mixing system–18000 x 3000 x 2700 mm–Bad Friedrichshall
Annealing furnace–1Parts stress-relief annealed at 550°–630°; up to 700 x 600 x 500 mm–Bad Friedrichshall
Straightening press–1max. 120 t of pressure–Bad Friedrichshall

Additional services

Flame cutting up to 200 mmLaser cutting (Bystronic Bystar 3015, Bylaser 4400)Bending up to 15 mm / 3000 mmGrinding (max. 730 x 5000 mm)Welding (electrode, MIG/MAG, TIG)SandblastingPriming / painting (RAL mixing system)BlackeningStress-relief annealing (550-630°C)Tumble finishingTube bending up to ø 60 mmStraightening (straightening press up to 120 t)Machining (milling, drilling, turning, planing)Sheet metal part designContract manufacturing

Quality

The company is ISO 9001 certified; flame cuts are made with a cutting tolerance per DIN EN ISO 9013 B. The certification for the manufacture and distribution of flame-cut, laser-cut and bent parts as well as welded assemblies was audited by TÜV SÜD.

EvidenceBad Friedrichshall
ISO 9001

History

  1. 2018

    Certification of the quality management system according to ISO 9001:2015 by TÜV SÜD (valid from 29.05.2018 to 28.05.2021, certificate no. 12 100 50123 TMS).

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