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MAKA Systems – Fertigung

CNC machining centers for wood, aluminium and plastics/composites machining – standard and customised industry solutions

MAKA Systems Logo

MAKA Systems GmbH

Nersingen (headquarters/production) · MAKA UK (Great Britain)New on Amplifa

1952Founded
200Employees worldwide
€30 millionRevenue (forecast 2023/24)
3Production sites
over 100Countries with sales network

About MAKA Systems

MAKA Systems GmbH, headquartered in Nersingen near Ulm, has been developing and manufacturing CNC machining centers since 1952, for standard applications as well as customised industry solutions with a high degree of automation. The company, with around 200 employees worldwide, specialises in machining wood, aluminium, plastics such as acrylic and Plexiglas, as well as composites and carbon. The product portfolio includes 3-, 4- and 5-axis machining centers (D-Line, M-Line, P-Line, S-Line) as well as 5-axis gantry systems of the B-Line for workpieces up to more than 50 metres in length. Services include design/engineering, turnkey solutions, automation and robotics in cooperation with KUKA, retrofit, and service including TeleService and the digital twin. With a sales network in over 100 countries, sales and service partners in the USA and the UK subsidiary MAKA UK, MAKA serves customers from industries such as the wood industry, lightweight metal construction, aerospace, rail transport, yacht and facade construction, and automotive. With a market share of over 30% in special-purpose CNC machine building, the company says it ranks among the leading providers.

Site
Nersingen
Processes
3-axis machining, 4-axis machining, 5-axis machining, Laser machining/cutting (non-contact), Plastics machining, Aluminium profile and panel machining (nesting), Carbon machining, Door machining
Materials
Wood, Aluminium, Plastics, Acrylic, Plexiglas, Composites/composite materials, Carbon, CNC machining, 3-, 4- and 5-axis
Certificates
ISO 9001
Founded
1952
Employees
200
Industries
Wood industry, Aluminium/lightweight metal construction, Plastics/acrylic/Plexiglas, Composites/composite materials, Door machining, Caravan/camper
  1. 01

    Design/Engineering

  2. 02

    Machine building/Manufacturing

  3. 03

    Assembly & Commissioning

  4. 04

    Automation & Robotics

  5. 05

    Service, Retrofit & Digitalisation

Materials & Processes

CNC 3/4/5-Achs

CNC machining, 3-, 4- and 5-axis

Machining centers for wood, aluminium, plastics and composites in various designs and working envelopes.

5-Achs-Portal

5-axis CNC gantry machines (P-Line)

For panel and profile machining and nesting, among other things for solid aluminium profiles in facade construction.

BC 570

5-axis gantry machining center (B-Line)

Machining of large workpieces up to 50 m in length, 10 m in width and 5 m in height, e.g. in aerospace and rail transport.

Laser

Laser machining/cutting (non-contact)

Chip-free cutting of Plexiglas and plastics with clean edges and simpler clamping fixtures.

Thermoglätten

Thermo-smoothing

Developed jointly with the Institute of Wood Technology Dresden, awarded the BDI Environmental Prize.

Sites

Standort Nersingen

Nersingen

DE

Headquarters and production

Materials
Wood, aluminium, plastics, composites, carbon
  • CNC machining centers D-Line (e.g. DC 7)
  • M-Line (MK 7, MM 7, SM 20, CR 27, CM 27)
  • P-Line 5-axis gantry machines (PM, PA, AP 70)
  • Gantry machining center BC 570
  • S-Line custom solutions

MAKA UK

GB

Subsidiary

Machines & Applications

Interior door machining
Interior door machining5-axis CNC machining · door industry
Carbon components
Carbon componentsCarbon machining · motorsport/automotive
Caravan/motorhome components
Caravan/motorhome componentsComposite machining · caravan
Model-making parts
Model-making partsPlastics machining · model making, lot size 1
Yacht building components
Yacht building componentsMachining in large dimensions · yacht building
Aluminium facade elements
Aluminium facade elements5-axis profile machining · facade construction
Plastic/acrylic components
Plastic/acrylic componentsPlastics and laser machining · plastics industry

Inside the production

Machining center MD 6
Machining center MD 6
Machining center MM 7
Machining center MM 7
Thermo-smoothing
Thermo-smoothing
Production at the Nersingen site
Production at the Nersingen site

Industries

Wood industryAluminium/lightweight metal constructionPlastics/acrylic/PlexiglasComposites/composite materialsDoor machiningCaravan/camperModel makingYacht buildingFacade constructionAerospaceRail transportFurniture makingAutomotiveCaravan/camper

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
3-axis machiningMachining––––Wood, Aluminium, Plastics, Composites
4-axis machiningMachining––––Wood, Aluminium, Plastics, Composites
5-axis machiningMachining––––Wood, Aluminium, Plastics, Composites
Laser machining/cutting (non-contact)MachiningConsiderably cleaner edges–––Plexiglas, Plastics
Plastics machiningPlastics––––Plastics, Acrylic, Plexiglas
Aluminium profile and panel machining (nesting)Machining–from 4000 mm × up to 3500 mm × up to 400 mm––Aluminium
Carbon machiningMachining––––Carbon, Composites
Door machiningMachining––––Wood

14 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC machining center 3/4/5-axis (D-Line, Dynamic Machining Center)MAKA Systems GmbH DC 7–X up to 3000 mm, Y up to 1000 mm, Z up to 500 mm–Nersingen
CNC machining center 5-axis (CR 27t, double table/tandem)MAKA Systems GmbH CR 27t–per table 2200 x 4100 x 400 mm; 5-axis spindle 26 kW–Nersingen
CNC machining center M-Line light versionMAKA Systems GmbH MK 7–X up to 2000 mm, Y up to 1000 mm, Z up to 600 mm–Nersingen
CNC machining center M-Line medium versionMAKA Systems GmbH SM 20–X up to 3500 mm, Y up to 4000 mm, Z up to 1000 mm–Nersingen
CNC machining center M-Line medium versionMAKA Systems GmbH MM 7–X up to 3500 mm, Y up to 4000 mm, Z up to 1000 mm–Nersingen
CNC machining center M-Line heavy versionMAKA Systems GmbH CR 27–X up to 3500 mm, Y up to 4000 mm, Z up to 1000 mm–Nersingen
CNC machining center M-Line heavy version double tableMAKA Systems GmbH CM 27–X up to 3500 mm, Y up to 4000 mm, Z up to 1000 mm–Nersingen
5-axis CNC gantry machineMAKA Systems GmbH PM -Modular–X from 4000 mm, Y up to 2000 mm, Z up to 400 mm–Nersingen
5-axis CNC gantry machineMAKA Systems GmbH PM 270–X from 4000 mm, Y up to 3500 mm, Z up to 400 mm–Nersingen
5-axis CNC gantry machineMAKA Systems GmbH PA 37–X from 4000 mm, Y up to 3500 mm, Z up to 400 mm–Nersingen
5-axis CNC gantry machineMAKA Systems GmbH AP 70–X from 4000 mm, Y up to 2000 mm, Z up to 400 mm–Nersingen
5-axis gantry machining center for large workpiecesMAKA Systems GmbH BC 570–up to 50 m length, 10 m width, 5 m height–Nersingen
CNC machining center (S-Line, custom solutions)MAKA Systems GmbH S-Line–––Nersingen
CNC machining center (used machine)MAKA Systems GmbH BC 150–––Nersingen

Additional services

Design/EngineeringTurnkey solutionsAutomationRobotics (cooperation with KUKA)Service & customer serviceTeleService (ServiceRemote)Spare parts salesRetrofit/conversionDigital twinIoT integration

Reference customers

Nießing (door manufacturer, Borken)

Quality

MAKA Systems is certified to ISO 9001. Quality assurance includes quality inspections throughout the entire project workflow, inspection equipment monitoring, inspection instructions and records, as well as collaboration with suppliers to achieve the required delivery quality.

EvidenceNersingen
ISO 9001

History

  1. 1952

    Founded as the family business Max Mayer Maschinenbau

  2. 1980

    Patenting of the vibrating chisel stamping tool

  3. 1986

    Entry into plastics machining

  4. 1997

    Entry into robotics through cooperation with KUKA

  5. 1998

    Entry into the aviation industry

  6. 2000

    Entry into digitalisation around the topic of IoT

  7. 2002

    Founding of the UK subsidiary MAKA UK

  8. 2004

    Establishment of sales and service partners in the USA; development of the MM 7 machine series

  9. 2006

    Introduction of minimum quantity lubrication MTB (MAKA Tool Blower)

  10. 2007

    60 years of MAKA

  11. 2010

    The 2,000th machine leaves production

  12. 2012

    First machine with Industry 4.0 applications

  13. 2013

    MAKA gains a foothold in the Chinese market

  14. 2016

    BDI Environmental Prize as a partner of the Thermoface network; thermo-smoothing with the Institute of Wood Technology Dresden

  15. 2022

    The digital twin is put into use

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