Development, manufacture and programming of heating control systems and building technology systems with proprietary bus technology

Mandl Elektronik – HCS Regeltechnik

Tengling (Chiemgau)New on Amplifa

1998Founded

Sole proprietorshipLegal form

1 locationManufacturing and sales in Tengling

About Mandl Elektronik / HCS Regeltechnik

Mandl Elektronik / HCS Regeltechnik was founded in 1998 by Bernd Mandl and is a sole proprietorship specialising in heating and building control technology, based in Tengling in the Chiemgau region. The company develops, manufactures and programs its own control systems for solar thermal, alternative energies and complete building technology – from the room thermostat (B-Module) and the Home-Panel PC with 15" touchscreen to control cabinet construction for heating and ventilation centres. The electronics manufacturing includes in-house circuit design, in-house PCB assembly and an in-house test laboratory; PCB manufacturing as well as metal and plastic components are outsourced to regional or German specialist companies, while assembly takes place in the company's own facilities. In addition, HCS offers its own software development, customer-specific programming, remote maintenance via the internet and SMS/GSM module, and service through service partner companies. Reference installations can be found, among others, at the Watzmannhaus, the Berchtesgaden climbing hall, schools, municipal buildings, hotels, biogas plants and district heating networks.

Site: Tengling
Processes: Product development and assembly workshop for metal components (regional manufacturing by, Product development and assembly workshop for plastic components (regional manufacturing by, In-house product development and circuit design of electronic components, PCB assembly (excluding PC components), In-house test laboratory for all electronic components, PCB manufacturing (outsourced to German specialist companies), In-house software development and customer-oriented software adaptations, Control cabinet construction for heating and ventilation centres (heating and ventilation control
Materials: Metal, Plastic, Stainless steel (panel PC housing), Copper (solar lines 8mm), Electronic components / printed circuit boards, Stainless steel, Copper, Printed circuit boards / electronic components
Certificates: In-house electronics test laboratory, Repair by manufacturer, ISO 9001
Founded: 1998
Industries: Building automation / building technology, Heating and control technology, Renewable energies (solar thermal), Residential construction (private, commercial, public), Commercial and municipal buildings (schools, kindergartens, retirement homes,, Biogas plants

01
Consulting and planning
02
Product development and circuit design
03
PCB manufacturing (German specialist companies)
04
PCB assembly in-house
05
Test laboratory for electronic components
06
Metal and plastic components (regional specialist companies)
07
Assembly and control cabinet construction
08
Software development and programming
09
Installation/maintenance via certified installers and service partners
10
Repair by the manufacturer

Materials and Processes

EDL

Stainless steel

Used for the flush-mount sheet-metal housing of the Home-Panel PC with 110 mm installation depth.

Copper

Used in solar lines (8 mm) for thermal solar systems.

MET

Metal

Components are developed in-house, manufactured regionally and installed in the company's own assembly area.

KUN

Plastic

Components are developed in-house, manufactured regionally and installed in the company's own assembly area.

PCB

Printed circuit boards / electronic components

In-house circuit design, assembly in the company's own facility, test laboratory for all electronic components.

Locations

Tengling

Company headquarters, manufacturing, control cabinet construction, test laboratory and sales

Lot size: Single pieces and small series (customer-specific systems)
Materials: Metal, plastic, stainless steel, electronics/printed circuit boards

Assembly workshop
Test laboratory for electronic components
Control cabinet construction

Products and Components

**Home-Panel PC with 15" touchscreen**In-house development · Building automation

**Heating control system (Unit III bus module)**Own electronics and programming · Heating technology

**B-Module BT2 room control unit**Bus-capable room thermostat · Building technology

Inside the production

Industries

Building automation / building technologyHeating and control technologyRenewable energies (solar thermal)Residential construction (private, commercial, public)Commercial and municipal buildings (schools, kindergartens, retirement homes,Biogas plantsDistrict heating networksResidential construction (private, commercial, public)Commercial/municipal buildings (schools, kindergartens, retirement homes,

Processes & technical limits

Processes	Tolerance	Max. part	Weight	Lot size	Materials
Product development and assembly workshop for metal components (regional manufacturing byAssembly	–	–	–	–	Metal
Product development and assembly workshop for plastic components (regional manufacturing byPlastic	–	–	–	–	Plastic
In-house product development and circuit design of electronic componentsEngineering	–	–	–	–	Electronics
PCB assembly (excluding PC components)Assembly	–	–	–	–	Electronics, Printed circuit boards
In-house test laboratory for all electronic componentsTesting	–	–	–	–	Electronics
PCB manufacturing (outsourced to German specialist companies)Surface treatment	–	–	–	–	Printed circuit boards
In-house software development and customer-oriented software adaptationsEngineering	–	–	–	–	–
Control cabinet construction for heating and ventilation centres (heating and ventilation controlAssembly	–	–	–	–	Metal
Manufacturing and programming of heating control systems (customised for the heating system andEngineering	–	–	–	–	Electronics
Assembly of building technology / heating control systems (installation/maintenance by qualifiedAssembly	–	–	–	–	–

Additional services

Consulting for new construction, conversion and renovationInstallation and maintenance via certified installers and service partnersControl cabinet construction for heating and ventilation centresRemote maintenance via the internetRemote maintenance via SMS/GSM moduleRepair of devices by the manufacturerin-house software development and customer-specific programmingin-house product development and PCB assemblyin-house test laboratory for electronic componentsregional manufacturing of metal and plastic components

Reference customers

WatzmannhausDachstein-WestBerchtesgaden climbing hallPeter Seehuber HeiztechnikMunicipal buildings TenglingSteinberg a.S. primary schoolSchnaittenbach kindergarten

Quality

An in-house test laboratory tests all electronic components; products are manufactured without predetermined breaking points (obsolescence) and are kept repairable by the company's own skilled staff. Installation and maintenance are carried out by certified installers or HCS service partners in accordance with VDE regulations.

Evidence	Tengling
In-house electronics test laboratory
Repair by manufacturer
ISO 9001

History

1998
Bernd Mandl founded Mandl Elektronik / HCS Regeltechnik with the idea of a control system specifically for solar and alternative energies in order to save fossil fuels.
2008
After about ten years, they presented their own development, the Home-Panel PC, with which the Heating Control System was extended into a House Control System; previously around 15–16 years of heating control system production.