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Manousek – Fertigung

Special machinery construction, feeding technology and contract manufacturing for automated assembly and production solutions.

Manousek Logo

Manousek Maschinenbau GmbH

1230 Vienna (Zetschegasse 5)New on Amplifa

1950Founded
FN 86458w, HG WienCommercial Register
Family-owned company in 3rd generationCompany type
up to 400 cycles/min (rotary indexingSystem output
up to 1200 parts/min (rotary carouselSystem output

About Manousek Maschinenbau

Manousek Maschinenbau GmbH is a family-owned company based in Vienna specializing in special machinery construction, feeding technology and contract manufacturing. The company develops and manufactures complete production lines, including cam-controlled rotary indexing systems with output rates of up to 400 cycles per minute, rotary carousel systems up to 1200 parts per minute, product carrier circulation systems, robot systems as well as testing technology for leak tightness, flow, breakthrough strength and crack testing. In the field of feeding technology, vibratory bowl feeders, centrifugal feeders, linear feeders and bunkers are manufactured in-house. Contract manufacturing includes 5-axis simultaneous CNC milling (up to 1600 x 600 x 400 mm), conventional turning (ø1 to ø300 mm, length up to 1100 mm), surface grinding, WIG/MAG welding, brazing as well as surface treatment such as ultrasonic cleaning, glass bead blasting and polishing. Customers come from pharmaceutical/medical technology, cosmetics, plastics, electronics, packaging, food and automotive; systems are running at customers in Europe, America and Asia.

Site
Vienna
Processes
Milling (5-axis simultaneous CNC), 3D-contour-controlled milling machines, Conventional milling machines, Turning (conventional), Surface grinding, Micro-hole drilling ø 0.4-2.5 mm, Keyway broaching (through), WIG, MAG welding
Materials
Polyurethane, Steel
Certificates
Test protocols/acceptance protocols, Annual system inspection
Founded
1950
Industries
Pharmaceutical / Medical technology, Cosmetics, Plastics, Electronics, Packaging, Food
  1. 01

    Design/CAD-CAM

  2. 02

    Contract manufacturing (milling, turning, grinding, welding)

  3. 03

    Surface treatment

  4. 04

    Feeding technology manufacturing

  5. 05

    Assembly (mechanics, electrics/control cabinet construction, software)

  6. 06

    Testing technology

  7. 07

    Service, retrofit, training

Materials & Processes

PU

Polyurethane

Spray coating of sorting bowls in feeding technology.

Stahl

Steel

Material for welded constructions, subframes and machine parts in special machinery construction.

Sites

Standort Vienna

Vienna

AT

Headquarters, production, design, assembly, service

Part weight / size
Milled parts up to 1600 x 600 x 400 mm; turned parts ø1–300
Materials
Steel, plastic, polyurethane (sorting bowl coating)
  • 5-axis simultaneous CNC machining center
  • 3D-contour-controlled milling machines
  • Conventional milling machines
  • Conventional lathes
  • Surface grinding machine
  • CAE system for circuit diagram and control cabinet planning
  • CAD system 2D/3D

Components & Systems

MANO rotary indexing system with robots
MANO rotary indexing system with robotsSpecial machinery construction · Assembly automation
Cam-controlled MANO rotary indexing system
Cam-controlled MANO rotary indexing systemSpecial machinery construction · Pharma/Cosmetics
Contract manufacturing – milled components
Contract manufacturing – milled componentsCNC milling · Contract manufacturing
Assembly system for lip balm stick mechanism
Assembly system for lip balm stick mechanismAssembly system · Cosmetics

Inside the production

Contract manufacturing at Manousek
Contract manufacturing at Manousek
Service: training of operating personnel
Service: training of operating personnel
Retrofit: modernization of production systems
Retrofit: modernization of production systems
Special machinery construction
Special machinery construction
Feeding technology
Feeding technology
Service
Service

Industries

Pharmaceutical / Medical technologyCosmeticsPlasticsElectronicsPackagingFoodAutomotive

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Milling (5-axis simultaneous CNC)Machining–1600 mm × 600 mm × 400 mm–––
3D-contour-controlled milling machinesMachining–1600 mm × 600 mm × 400 mm–––
Conventional milling machinesMachining–1600 mm × 600 mm × 400 mm–––
Turning (conventional)Machining–1100 mm × ø300 mm–––
Surface grindingMachining–600 mm × 300 mm × 270 mm–––
Micro-hole drilling ø 0.4-2.5 mmMachining–ø 0.4-2.5 mm–––
Keyway broaching (through)Machining–––––
WIG, MAG weldingJoining–––––
BrazingJoining–––––
Welded constructions including paintingJoining–––––
Assembly of special assemblies (mechanics, electrics/control cabinet construction,Assembly–––––
Ultrasonic cleaningSurface–––––
Glass bead blastingSurface–––––
Sand blastingSurface–––––
PolishingSurface–––––
Special tool manufacturingEngineering–––––
Fixture constructionEngineering–––––
3D milling from CAD files (CAM: STEP, IGES, DXF, DWG)Machining–––––
Special machinery construction / complete production lines, rotary indexing systems (up to 400Assembly–––––
Rotary carousel systems (up to 1200 parts/min)Assembly–––––
Circulation systems / product carrier circulation systemsAssembly–––––
Robot systems (pick and place, joining, glue application, marking, machining)Assembly–––––
Feeding technology (vibratory bowl feeders, centrifugal feeders, linear feeders, bunkers)Assembly–––––
Testing technology (leak tightness, flow, breakthrough strength, crack testing)Testing–––––
Welding systems – ultrasonic, WIG, MAG, laser (special system construction)Assembly–––––
Labeling systems / packaging machines / pallet loading and unloadingAssembly–––––
Bin picking (reach into the box) / magazine systemsAssembly–––––
Retrofit / modernization and conversion of systemsEngineering–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
5-axis simultaneous CNC machining center––1600 x 600 x 400 mm–Vienna, Zetschegasse 5
3D-contour-controlled milling machines––up to 1600 x 600 x 400 mm–Vienna
Conventional milling machines––up to 1600 x 600 x 400 mm–Vienna
Conventional lathes––ø1 to ø300 mm x 1100 mm–Vienna
Surface grinding machine––600 x 300 x 270 mm–Vienna

Additional services

Special machinery construction (rotary indexing, rotary carousel, circulation and robot systems)Feeding technology (vibratory bowl feeders, centrifugal feeders, linear feeders, bunkers)Contract manufacturing (milling, turning, surface grinding, welded constructions)Design and prototype constructionTesting technologyManual workstations and fixturesPeripherals for injection molding machinesPackaging machinesAssembly (mechanics, electrics/control cabinet construction, software/visualization Siemens, B&R,Special tool and fixture constructionService: training, maintenance, annual inspection, spare parts, conversion/retrofit, relocation ofRecoating of sorting bowls and exchange bowls

Quality

Manousek adheres to international quality standards and prepares test reports as well as acceptance and inspection protocols for systems and feeding technology.

EvidenceVienna
Test protocols/acceptance protocols
Annual system inspection

History

  1. 1950

    Company founded by Johann Schneider

  2. 1965

    Gerhard Manousek joins; 5 employees

  3. 1984

    Taken over by Gerhard and Helga Manousek; converted into Johann Schneider Maschinenbau GmbH & Co KG, located at 1120 Vienna, Bonygasse 48; 15 employees

  4. 1998

    Relocation to the new site at 1230 Vienna, Zetschegasse 5

  5. 1999

    Conversion into Manousek Maschinenbau GmbH

  6. 2001

    Networking of machining machines with CAD, expansion of programming stations

  7. 2003

    Installation of CAE system for circuit diagram and control cabinet planning

  8. 2004

    Installation of CAD system 2D/3D One Space Designer/CoCreate

  9. 2009

    Investment in a 5-axis machining center

  10. 2018

    New server landscape, new workstations, updates to CAD, Office and ERP

  11. 2021

    Modernization and expansion of the control technology department

  12. 2024

    40 years of the GmbH owned and managed by the Manousek family

  13. 2025

    75th company anniversary

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