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MAPAL – Fertigung

Development, manufacturing and service of precision tools for the machining of cubic components

MAPAL Logo

MAPAL Dr. Kress SE & Co. KG

Aalen · Pforzheim · Winterlingen · Altenstadt · Ehrenfriedersdorf · Meiningen-Dreißigacker · Eppingen · Ludwigsburg · Le Chambon Feugerolles (FR) · Gessate (IT) · Komorniki (PL) · Codlea (RO)New on Amplifa

1950Founded
4,500Employees worldwide
25Countries with production, sales and service
6 %Annual investment in research and development

About MAPAL

MAPAL Dr. Kress SE & Co. KG, headquartered in Aalen, is a technology partner for the machining of cubic components. The company develops and manufactures precision tools for reaming, fine boring, solid drilling, counterboring, countersinking, milling and turning, as well as clamping technology, control tools, tool setting devices and special tools such as form cutters and step drills. The tools are made from materials including carbide, PCD (polycrystalline diamond), PCBN, CVD diamond and cermet; an in-house coating system is available for high-performance tool coatings. The portfolio is complemented by services such as turnkey solutions, tool management, tool reconditioning with resharpening and recoating, training and re.tooling. Around 4,500 employees in 25 countries supply industries such as automotive, electrified mobility, fluid technology, tool and mould making, aerospace and medical technology. In addition to the headquarters in Aalen, there are German production sites in Pforzheim, Winterlingen, Altenstadt, Ehrenfriedersdorf, Meiningen-Dreißigacker, Eppingen and Ludwigsburg, as well as sales companies in, among others, France, Italy, Poland and Romania.

Site
Aalen
Processes
Manufacturing of precision tools (reaming, fine boring, drilling, milling, turning, countersinking), Manufacturing of special tools (form cutters, step drills), Manufacturing and distribution of clamping tools and precision parts (clamping technology), Manufacturing of control tools and ISO tools, Tool project planning, tool management, maintenance, training, turnkey solutions, re.tooling, Coating of tools (in-house coating system, diamond coating), Tool reconditioning: resharpening and recoating in manufacturer quality (reconditioning), Turnkey solutions
Materials
Steel, Cast iron, Stainless steels, Non-ferrous metals, Aluminium (aluminium alloys), Titanium (TiAl6V4), High-strength steels, CFRP (multidirectional CFRP materials)
Certificates
ISO 9001:2015, VDA 6.4:2017, ISO 14001:2015, ISO 50001:2018
Founded
1950
Employees
4,500
Industries
Automotive, Electrified mobility, Fluid technology (hydraulics, pneumatics, process engineering), Tool and mould making, Aerospace, Aluminium machining
  1. 01

    Tool project planning and engineering

  2. 02

    Manufacturing of precision and special tools

  3. 03

    Coating

  4. 04

    Tool management

  5. 05

    Reconditioning (resharpening and recoating)

  6. 06

    Training and turnkey solutions

Tools and Solutions

EA-Performance system for fine boring
EA-Performance system for fine boringReaming and fine boring · Automotive
Tool solutions for main bores
Tool solutions for main boresReaming and fine boring · Automotive
MEGA-Deep-Drill-Alu deep-hole drill
MEGA-Deep-Drill-Alu deep-hole drillDrilling · Aluminium machining
Special tool for electric motor machining
Special tool for electric motor machiningSpecial tool manufacturing · Electrified mobility
Hydraulic expansion chuck
Hydraulic expansion chuckClamping technology · Mechanical engineering
Machining solutions automotive
Machining solutions automotiveMachining tools · Automotive
Machining solutions aerospace
Machining solutions aerospaceMachining tools · Aerospace
Tools for fluid technology
Tools for fluid technologyDrilling and milling · Fluid technology
Tool programme for mould making
Tool programme for mould makingMilling · Tool and mould making

Inside the production

75 years of MAPAL
75 years of MAPAL
Milling cutter machining a component
Milling cutter machining a component
Tool application from machine environment to aviation
Tool application from machine environment to aviation
Engineering meeting
Engineering meeting
MAPAL trade fair team at AMB
MAPAL trade fair team at AMB

Industries

AutomotiveElectrified mobilityFluid technology (hydraulics, pneumatics, process engineering)Tool and mould makingAerospaceAluminium machiningMedical technologyMining technologyMining technology (mining drill tools)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacturing of precision tools (reaming, fine boring, drilling, milling, turning, countersinking)Machining––––Carbide, PCD, PCB, CVD, Diamond
Manufacturing of special tools (form cutters, step drills)Engineering––––Carbide, PCD, Cermet
Manufacturing and distribution of clamping tools and precision parts (clamping technology)Assembly–––––
Manufacturing of control tools and ISO toolsMachining–––––
Tool project planning, tool management, maintenance, training, turnkey solutions, re.toolingEngineering–––––
Coating of tools (in-house coating system, diamond coating)Surface–––––
Tool reconditioning: resharpening and recoating in manufacturer quality (reconditioning)Surface–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Coating system (in-house coating system)MAPAL–––Aalen

Additional services

Turnkey solutionsTool managementMaintenance/reconditioning (resharpening, recoating)TrainingTool project planning/engineeringProcess optimisationre.tooling (machine conversion)Special tool manufacturing

Quality and Certification

Quality management according to DIN EN ISO 9001:2015, certified by TÜV SÜD for all German sites; additionally VDA 6.4, ISO 14001 and ISO 50001. Standardised processes and numerous locations ensure tool supply and resharpening of consistent quality.

EvidenceAalenPforzheimWinterlingenAltenstadtEhrenfriedersdorfMeiningen-DreißigackerEppingenLudwigsburg
ISO 9001:2015
VDA 6.4:2017
ISO 14001:2015
ISO 50001:2018

Company History

  1. 1950

    Foundation of the company; focus on the manufacture of special tools.

  2. 1954

    With the 'original reaming blade', MAPAL's success story in reaming and fine boring began.

  3. 2026

    As of 1 May, the German MAPAL companies were merged into MAPAL Dr. Kress SE & Co. KG in order to consolidate structures and processes in Germany.

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