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MAPAL – Fertigung

Precision tools and process solutions for the machining of cubic components.

MAPAL Logo

MAPAL Dr. Kress SE & Co. KG

Aalen (Headquarters) · Altenstadt · Ehrenfriedersdorf · Eppingen · Meiningen · Pforzheim · Winterlingen · Le Chambon-Feugerolles · Toulouse · Shanghai · Tainan City · further locations in 25 countriesNew on Amplifa

1950Founded
approx. 4,500Employees worldwide
25Countries with locations
6 %Annual revenue invested in research and development
over 300Apprentices worldwide

About MAPAL

MAPAL Dr. Kress SE & Co. KG, headquartered in Aalen, is a technology partner for the machining of cubic components. The company manufactures precision tools for reaming, fine boring, solid drilling, counterboring, countersinking, milling, turning and contour boring, as well as clamping technology, tool presetting devices and mechatronic systems. The portfolio is complemented by turnkey solutions, tool management, tool reconditioning (maintenance) and training. The machining solutions are used, among other things, in the automotive industry, electrified mobility, fluid technology, tool and mould making, aerospace, mechanical engineering and mining. Materials machined include steel, cast iron, stainless steels, aluminium, titanium, copper, graphite and CFRP. MAPAL employs around 4,500 people worldwide and is represented with production, sales and service in 25 countries.

Site
Aalen
Processes
Reaming, Fine boring, Solid drilling, Counterboring, Countersinking, Milling, Turning, Contour boring
Materials
Aluminium, Steel (cold-work steel, alloyed tempered steel, specialty steel), Cast iron, Casting, stainless steels, Titanium, high-strength steels, CFRP (multidirectional)
Certificates
DIN EN ISO 9001, VDA 6.4, TISAX
Founded
1950
Employees
4,500
Industries
Automotive, Electrified mobility, Fluid technology (hydraulics, pneumatics, process engineering), Tool & mould making, Aerospace, Mining
  1. 01

    Engineering and process consulting

  2. 02

    Tool development and manufacturing

  3. 03

    Tool presetting and measurement

  4. 04

    Turnkey solutions and commissioning

  5. 05

    Tool management and tool logistics

  6. 06

    Tool reconditioning (maintenance)

Materials and Processes

P

Steel

Cold-work steels, alloyed tempered steels, specialty steels and high-strength steels, among other things for mining drilling tools and machine parts.

GJL/GJS

Cast iron

Material for fluid technology and automotive components, including wheel hubs and swivel bearings.

Al

Aluminium

Focus of aluminium machining, for example for stator housings, aerospace components and deep drilling up to 40×D.

V2A

Stainless steel

Stainless steels for fluid technology and mechanical engineering applications.

Ti

Titanium

Material for demanding aerospace components.

CFK

CFRP (plastic)

Multidirectional CFRP materials, among other things machined with the MEGA-Drill-Composite-MD-EdgePro for aerospace.

Cu

Copper

Copper electrodes for tool and mould making.

HM

Carbide

Bit inserts in mining drilling tools as well as solid carbide tools such as the Rockbit-Drill.

Tools and Systems

UNIQ hydro expansion clamping chuck
UNIQ hydro expansion clamping chuckClamping technology · General mechanical engineering
EA-Performance-System for fine boring
EA-Performance-System for fine boringFine boring · Automotive
MEGA-Deep-Drill-Alu deep hole drill
MEGA-Deep-Drill-Alu deep hole drillSolid drilling · Aluminium machining
Tool programme for mould making
Tool programme for mould makingMilling · Tool and mould making
Special tools for electric motors
Special tools for electric motorsSpecial tools · Electrified mobility
Tool solutions for swivel bearings
Tool solutions for swivel bearingsDrilling/fine boring · Automotive
Machining solutions for aerospace
Machining solutions for aerospaceMilling/drilling · Aerospace
Machining solutions for fluid technology
Machining solutions for fluid technologyBore machining · Fluid technology

Inside the production

Milling cutter in operation, chips flying
Milling cutter in operation, chips flying
Aluminium machining for automotive and turbines
Aluminium machining for automotive and turbines
Machining solutions for automotive
Machining solutions for automotive
MAPAL online shop with over 12,000 products in stock
MAPAL online shop with over 12,000 products in stock
75 years of MAPAL
75 years of MAPAL
Tool in use and aerospace application
Tool in use and aerospace application

Industries

AutomotiveElectrified mobilityFluid technology (hydraulics, pneumatics, process engineering)Tool & mould makingAerospaceMiningGeneral mechanical engineeringCasting and steel processingPower generationMedical technologyShipbuildingRail transportWind powerMining (mining drilling tools)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
ReamingMachining––––Steel, Cast iron, Aluminium
Fine boringMachiningµm-precise–––Steel, Cast iron, Aluminium
Solid drillingMachining––––Steel, Cast iron, Aluminium, stainless steels, Non-ferrous metals, CFRP
CounterboringMachining––––Steel, Cast iron, Aluminium
CountersinkingMachining––––Steel, Cast iron, Aluminium
MillingMachiningup to Ra 0.8 µm (NeoMill-Alu-QBig)–––Steel, Cast iron, Aluminium, stainless steel, Titanium, Copper, Graphite, CFRP
TurningMachining–––––
Contour boringMachining–––––
Clamping (clamping technology)Machining–––––
Presetting, measuring, issuing (tool presetting)Testing–––––
Deep drilling in aluminium (MEGA-Deep-Drill-Alu), drilling depths up to 40×DMachining–up to 40×D drilling depth (tool)––Aluminium
Drilling of CFRP (multidirectional) with MEGA-Drill-Composite-MD-EdgeProMachining––––CFRP (multidirectional)
Milling in tool and mould making (3D contours, roughing, finishing)Machining––––Steel, Copper, Graphite, Aluminium, non-conductive/abrasive materials (PCD)
Turnkey solutions (process planning, simulation, NC programming, clamping fixtures)Engineering–––––
Tool managementEngineering–––––
Tool reconditioning (resharpening, coating, repair)Surface––––PCD tools, solid carbide tools, tools with indexable inserts, ISO elements
Tool manufacturing (reaming, drilling, milling, turning tools, mechatronic systems, presettingEngineering–––––
Tool presetting of fine boring tools 0 to 400 mm (UNISET-V basic plus)Testing–0 to 400 mm diameter (tool)–––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Tool presetting deviceMAPAL UNISET-V basic plus–Fine boring tools up to 400 mm diameter––

Additional services

Turnkey solutionsTool managementTool reconditioning/maintenanceTrainingTool presetting (presetting devices)Engineering/process consultingDesign of clamping fixturesNC programming and simulationTool logisticsMeasuring equipment managementDigitalization (c-Connect)

Reference customers

CORMOLKrämer+GrebeZerspanungstechnik Mangner GmbHRöders GmbHbaviusBenvenuti

Quality and Certifications

MAPAL is certified according to DIN EN ISO 9001 and meets additional security and quality standards with TISAX and VDA 6.4, in particular for the automotive industry.

EvidenceAalen
DIN EN ISO 9001
VDA 6.4
TISAX

Company History

  1. 1950

    Foundation of MAPAL Dr. Kress KG in Aalen.

  2. 2003

    Foundation of MAPAL China.

  3. 2021

    Market launch of the Rockbit drill for mining drilling tools as well as the new cutting material series HC760/770/775.

  4. 2026

    Introduction of the EA-Performance-System for fine boring 10 to 19 mm; merger of the German MAPAL companies into MAPAL Dr. Kress SE & Co. KG as of 1 May 2026.

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