Planning, design, and construction of industrial firing systems for steel mills and foundries.
MAPEKO Feuer GmbH & Co. KG
Neuwied (Dierdorfer Straße 500)New on Amplifa
About MAPEKO
MAPEKO Feuer GmbH & Co. KG was founded in 1973 in Neuwied and develops, constructs, and manufactures industrial firing systems for steel mills and foundries. The product portfolio includes pan fires, distribution trough and torpedo preheating and drying fires, converter fires, blast furnace trough fires, lances, scrap dryers, and systems for thermal post-combustion (DETOX technology). The systems are individually designed for the respective task and equipped with proprietary burner technology; available burners include Gas/Air, Oxygen, Flameless, and Hydrogen burners, as well as combination burners for various heating media such as natural gas, LPG, coke oven gas, CO gas, hydrogen, and mixed gas. Additionally, the company offers recuperator technology for heat recovery with MAREKU and a drying system with the FOEHN® system. Each system is completely assembled, wired, and tested (Plug & Play) before delivery; site assembly and commissioning follow. Worldwide, over 1600 MAPEKO systems are in operation in 64 countries; the company is a member of INTOCAST AG (INTOCAST Group of Experts).
- Site
- Neuwied
- Processes
- Pan Fire (vertical vessel heating/drying for steel casting pans), Horizontal Vessel Heating (Pans), Distribution Trough Preheating/Drying Fire, Torpedo Preheating/Drying Fire, Lances, Converter Fire (vertical systems also available for converters), Blast Furnace Fire (Blast Furnace Trough Fire), DETOX Technology (Emissions reduction during the drying and preheating process of steel casting
- Materials
- MAREKU Recuperator Technology, DETOX Technology (thermal post-combustion), MAPEKO System FOEHN®, Hydrogen and Combination Burners
- Certificates
- DIN EN ISO 9001:2015, ISO 9001
- Founded
- 1973
- Industries
- Steel Industry, Steel Mills, Foundries
- 01
Planning and construction of the custom system
- 02
Manufacturing of burners and system components
- 03
Complete pre-assembly and factory testing (Plug & Play)
- 04
Shipping and delivery
- 05
On-site assembly and commissioning
Processes and Technologies
MAREKU Recuperator Technology
System for heat recovery that reduces the fuel consumption of firing systems.
DETOX Technology (thermal post-combustion)
Custom-made systems for burning hazardous exhaust gases and reducing toxic emissions during the drying and preheating of steel casting pans.
MAPEKO System FOEHN®
Drying system for gentle, homogeneous drying processes of refractory linings.
Hydrogen and Combination Burners
Burner technology for non-fossil fuels such as hydrogen and several heating media (NG, LPG, COG, CO, MG) to reduce greenhouse gas emissions.
Locations
Neuwied
DEHeadquarters and Plant: Planning, Construction, Manufacturing, Pre-assembly, and Factory Testing
- Gas/Air Burners
- Oxygen Burners
- Flameless Burners
- Hydrogen Burners
- Combination Burners (NG, LPG, COG, CO, H2, MG)
- MAREKU Recuperator Technology
- System FOEHN®
- Scrap Dryers
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Pan Fire (vertical vessel heating/drying for steel casting pans)Engineering | – | – | – | – | – |
| Horizontal Vessel Heating (Pans)Engineering | – | – | – | – | – |
| Distribution Trough Preheating/Drying FireEngineering | – | – | – | – | – |
| Torpedo Preheating/Drying FireEngineering | – | – | – | – | – |
| LancesEngineering | – | – | – | – | – |
| Converter Fire (vertical systems also available for converters)Engineering | – | – | – | – | – |
| Blast Furnace Fire (Blast Furnace Trough Fire)Engineering | – | – | – | – | – |
| DETOX Technology (Emissions reduction during the drying and preheating process of steel castingEngineering | – | – | – | – | – |
| Scrap DryerEngineering | – | – | – | – | – |
| Thermal Post-combustion (custom-made systems for burning hazardous exhaust gases)Engineering | – | – | – | – | – |
| Planning, construction, and building of industrial firing systemsEngineering | – | – | – | – | – |
| Assembly and testing of complete systems before delivery (completely assembled and wired)Assembly | – | – | – | – | – |
8 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Burner (Gas/Air) | MAPEKO | – | – | – | – |
| Oxygen Burner | MAPEKO | – | – | – | – |
| Flameless Burner | MAPEKO | – | – | – | – |
| Hydrogen Burner | MAPEKO | – | – | – | – |
| Combination Burner (multiple heating media: Natural Gas NG, LPG, Coke Oven Gas COG, CO Gas, | MAPEKO | – | – | – | – |
| MAREKU Recuperator Technology (Heat recovery) | MAPEKO | – | – | – | – |
| System FOEHN® (Drying system) | MAPEKO | – | – | – | – |
| Scrap Dryer | MAPEKO | – | – | – | – |
Additional services
Quality
The quality management system is certified according to DIN EN ISO 9001:2015 (Scope: Mechanical Engineering – Planning, Design, and Construction of Industrial Firing Systems). Each system leaves the factory completely assembled and wired; all functions are tested before delivery.
| Evidence | Neuwied |
|---|---|
| ISO 9001 |
History
- 1973
Foundation in Neuwied; subsequently, development into a leading manufacturer of industrial firing systems.
- 2014
First certification of the quality management system according to DIN EN ISO 9001 (01.04.2014).
- 2020
Awarded the Innovation Award for Research and Development; the Stifterverband für die Deutsche Wissenschaft recognizes the research activity with the quality seal 'Innovative through Research'.
To date, more than 1600 MAPEKO systems have been commissioned in 64 countries; membership in INTOCAST AG (INTOCAST Group of Experts).