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Marchhart – Fertigung

Metal technology for office and laboratory furniture, concrete molds and air filter technology – sheet metal working from a single source in Neudörfl

Marchhart Logo

Marchhart Gesellschaft m.b.H.

Neudörfl (Plant 1 Headquarters) · Neudörfl (Plant 2 Production) · Neudörfl (Plant 3 Air Filter Technology)New on Amplifa

1968Founded
approx. 80Employees
3 plantsin Neudörfl (AT)
up to 2.000 × 1.200 × 600 mm, 1.000 kgComponent size (laser welding)
2nd generationFamily-owned company

About Marchhart

Marchhart Gesellschaft m.b.H. was founded in 1968 by Johann Marchhart as a metalworking and artistic blacksmith shop and is today run in its second generation by Ing. Johannes Marchhart. The family-owned company manufactures at its Neudörfl site (Burgenland) metal frames, table substructures and metal components for office and modular laboratory furniture systems, formwork and concrete molds for the precast concrete industry, as well as air filter technology for cleanrooms in medicine, pharmaceuticals, laboratories and industry – from individual components to complete packages including assembly, electrical installation, commissioning and operator training. Steel, stainless steel and aluminium are processed on a modern machine park with flatbed lasers (up to 12 kW), tube lasers, a bending center, a bending cell, a laser welding system, a CNC machining center and in-house powder coating, complemented by 3D-CAD design with BIM planning, prototype and toolmaking, and order picking. Around 80 employees manufacture on three plants in Neudörfl with a high level of in-house production depth from lot size 1 to series production. Customers include NEUDOERFLER, BENE office furniture, Braun Lockenhaus, Prutscher Labor Systems and Köttermann Systemlabor; via sales branches in Germany and Sweden as well as partner networks, Marchhart supplies customers worldwide.

Site
Neudörfl
Processes
Laser cutting (flatbed laser, sheet metal), Tube and profile cutting (tube laser, laser cutting of tubes/profiles), Laser welding (heat conduction welding, keyhole welding, FusionLine), Press brake technology / bending of sheet metal, CNC machining center (milling), Powder coating, Punching/stamping, Material cutting to size
Materials
Steel, Stainless steel, Aluminium
Certificates
ISO 9001
Founded
1968
Employees
80
Industries
Office furniture industry, Laboratory furniture and laboratory technology, Cleanroom and air filter technology (medicine, pharmaceuticals, laboratory,, Precast concrete industry (concrete molds/formwork)

Materials & Processes

S235

Steel

Main material for metal frames, table substructures and sheet metal parts in office furniture, concrete molds and filter technology.

1.4301

Stainless steel

Used for laboratory and cleanroom components with high demands on hygiene and corrosion resistance.

AlMg3

Aluminium

Processed for lightweight sheet metal and tube components in furniture and filter technology.

Locations

Standort Neudörfl – Plant 1 (Headquarters)

Neudörfl – Plant 1 (Headquarters)

AT

Headquarters, sheet metal center and metal technology

Lot size
Lot size 1 to series production
Materials
Steel, stainless steel, aluminium
  • Flatbed laser TRUMPF TruLaser 5030 fiber (up to 12 kW) with STOPA large-rack storage system
  • Tube laser TRUMPF TruLaser Tube 5000
  • Tube and profile cutting machine Adige LT 7 (cross-sections up to 152.4 mm)
  • Bending center Salvagnini P2
  • Highspeed bending cell TRUMPF TruBend Cell 7000
  • CNC bending machine TRUMPF TruBend 5130
  • Laser welding system TRUMPF TruLaser Weld 5000 with 2-m flip positioner
  • CNC machining center DMG MORI CMX 800V
  • Powder coating system
  • Press brake
Standort Neudörfl – Plant 2 (Production)

Neudörfl – Plant 2 (Production)

AT

Production

Materials
Steel, stainless steel, aluminium
Standort Neudörfl – Plant 3 (Air Filter Technology)

Neudörfl – Plant 3 (Air Filter Technology)

AT

Manufacturing of air filter and cleanroom technology

Materials
Steel, stainless steel, aluminium

Components

Metal frame for office furniture
Metal frame for office furnitureSheet metal working · Office furniture industry
Components for modular laboratory furniture
Components for modular laboratory furnitureSheet metal working · Laboratory furniture
Air filter technology for operating rooms
Air filter technology for operating roomsSheet metal working · Cleanroom/medical technology

Inside the production

Bending center Salvagnini P2
Bending center Salvagnini P2
Laser welding system TRUMPF TruLaser Weld 5000
Laser welding system TRUMPF TruLaser Weld 5000
Tube laser TRUMPF TruLaser Tube 5000
Tube laser TRUMPF TruLaser Tube 5000
Powder coating
Powder coating
Welding technology at Marchhart
Welding technology at Marchhart
CNC machining center DMG MORI CMX 800V
CNC machining center DMG MORI CMX 800V

Industries

Office furniture industryLaboratory furniture and laboratory technologyCleanroom and air filter technology (medicine, pharmaceuticals, laboratory,Precast concrete industry (concrete molds/formwork)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser cutting (flatbed laser, sheet metal)Machining––––Steel, Stainless steel, Aluminium
Tube and profile cutting (tube laser, laser cutting of tubes/profiles)Machining–Cross-sections up to 152.4 mm––Steel, Stainless steel, Aluminium
Laser welding (heat conduction welding, keyhole welding, FusionLine)Joining–2,000 mm × 1,200 mm × 600 mm1,000 kg–Steel, Stainless steel, Aluminium
Press brake technology / bending of sheet metalForming–––Lot size 1 – Series productionSteel, Stainless steel, Aluminium
CNC machining center (milling)Machining––––Steel, Stainless steel, Aluminium
Powder coatingSurface––––Steel, Stainless steel, Aluminium
Punching/stampingForming––––Steel, Stainless steel, Aluminium
Material cutting to sizeMachining––––Steel, Stainless steel, Aluminium
Rolling workForming––––Steel, Stainless steel, Aluminium
Design in 3D-CAD including BIM planning, product development to production readinessEngineering––––Steel, Stainless steel, Aluminium
Prototype and toolmakingEngineering–––––
Assembly, packaging, order picking, on-site commissioningAssembly–––––
Manufacture of metal frames, table substructures and metal components for office andMetal component manufacturing––––Steel, Stainless steel, Aluminium
Air filter technology / cleanroom technology (individual components to complete solutions includingAir filter technology manufacturing–––––

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Bending centerSalvagnini P2–––Neudörfl
Tube and profile cutting machine (tube laser)Adige LT 7–Diameters/cross-sections up to 152.4 mm–Neudörfl
Laser welding system with 2-m flip positionerTRUMPF TruLaser Weld 5000–up to 2.000 x 1.200 x 600 mm, load capacity up to 1.000 kg–Neudörfl
Highspeed bending cellTRUMPF TruBend Cell 7000–––Neudörfl
Flatbed laser (solid-state laser up to 12 kW) with STOPA large-rack storage systemTRUMPF TruLaser 5030 fiber–––Neudörfl
Tube laser with 3D swivel head and thread-forming unitTRUMPF TruLaser Tube 5000–––Neudörfl
CNC bending machineTRUMPF TruBend 5130––2018Neudörfl
Universal vertical milling machine (CNC machining center)DMG MORI CMX 800V–––Neudörfl
Powder coating system–––2006 (ÜberNeudörfl
Press brake––––Neudörfl

Additional services

Product design and optimizationDevelopment and design in 3D-CAD (including BIM planning)Prototype and toolmakingSurface treatment / powder coatingAssembly, packaging, order pickingOn-site commissioning and operator trainingMaintenanceConsulting and planningProject management from idea to completion

Reference customers

NEUDOERFLER OFFICE SYSTEMSBENE BüromöbelBraun LockenhausPrutscher Labor SystemsKöttermann SystemlaborÖAMTC (via project Vienna headquarters)

Quality

Manufacturing is carried out with a high level of in-house production depth, 100% within the company; integrated angle measuring systems, sensor tools (ACB measuring principle) and a computer-controlled material flow control via the STOPA storage system ensure reproducible part quality. Certificates are not stated on the website.

EvidenceNeudörfl
ISO 9001
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