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Martin Brunner – Fertigung

Engineering office with in-house workshop for design, calculation, approval and manufacturing in rail vehicle and special machinery construction

Martin Brunner Logo

Martin Brunner GmbH

Lauterbrunnen (CH)New on Amplifa

1997Founded
LauterbrunnenSite

About Martin Brunner GmbH

Martin Brunner GmbH is an engineering office with its own in-house workshop in Lauterbrunnen in the Bernese Oberland. Its core competencies include 2D and 3D design, strength and FEM calculations, approvals under BAV and EN standards, and the production of functional samples, prototypes, ready-to-install components and turnkey machines and systems. Manufacturing takes place in the company's own workshop with an indoor crane, predominantly in steel and stainless steel, including welding to EN 15085-2. Customers include mountain railways and railway companies such as Jungfraubahn, Berner Oberland-Bahnen and BLS, as well as manufacturers from mechanical engineering, plant construction, cableway and vehicle construction. In addition, the company offers external welding supervision (vSAP), WPS creation and visual inspections. With the Chäsbrätelofen product, the company is also active in the gastronomy supplies sector.

Site
Lauterbrunnen
Processes
Design (2D/3D, product development, manufacturing/assembly drawings, assembly instructions,, Calculations (strength calculations, FEM calculations, safety verifications BAV/FKM/Eurocode,, Approvals (BAV rail/maintenance vehicles, EN 12663, EN 14033, EN 280), Production (manufacture of functional samples, prototypes, ready-to-install components,, Welding of rail vehicles to EN 15085-2 (classification level CL1, activity range D+S;, Welding supervision / external vSAP to EN 15085, creation of welding procedure specifications (WPS),, Non-destructive testing (NDT) of welded constructions / visual inspection to EN ISO 9712 VT 1&2, Design (2D/3D, product development, manufacturing and assembly drawings,
Materials
Stainless steel, Plastic (crate, Teflon coating of pans), Steel, Plastic
Certificates
EN 15085-2 (welding of rail vehicles, classification level CL1,, EN ISO 9712 VT 1&2 (visual inspection), EN 15085-2, EN ISO 9712 VT 1&2
Founded
1997
Industries
Rail vehicles, Cableways, Mechanical engineering, Plant construction, Vehicle construction, Underload aviation
  1. 01

    Design (2D/3D)

  2. 02

    Calculation (FEM, safety verifications)

  3. 03

    Approval (BAV, EN standards)

  4. 04

    Production in own workshop

  5. 05

    Welding (EN 15085-2)

  6. 06

    Visual inspection and acceptance

  7. 07

    Commissioning

Materials and Processes

St

Steel

Base material for welded constructions, vehicles and systems.

1.4xxx

Stainless steel

Used for products such as the Chäsbrätelofen and components with corrosion requirements.

K

Plastic

Used for accessories such as transport crates and Teflon coatings.

Sites

Standort Lauterbrunnen

Lauterbrunnen

CH

Head office with office, design, calculation and workshop

Lot size
Prototypes to small series
Materials
Steel, stainless steel
  • Workshop with indoor crane

Components and Products

Chäsbrätelofen
ChäsbrätelofenManufacturing · Gastronomy
Rail vehicles and special vehicles
Rail vehicles and special vehiclesDesign · Rail transport
Cableway and system components
Cableway and system componentsDesign · Cableway construction
Calculation and FEM
Calculation and FEMEngineering · Mechanical engineering

Inside the production

Design and engineering services
Design and engineering services
Mechanical and plant engineering
Mechanical and plant engineering
Rail vehicle components
Rail vehicle components
Manufacturing in own workshop
Manufacturing in own workshop
Approvals and testing
Approvals and testing
Cableway projects
Cableway projects
Calculations and verifications
Calculations and verifications

Industries

Rail vehiclesCablewaysMechanical engineeringPlant constructionVehicle constructionUnderload aviationUnderload aviation (Heli Hook AG)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Design (2D/3D, product development, manufacturing/assembly drawings, assembly instructions,Engineering–––––
Calculations (strength calculations, FEM calculations, safety verifications BAV/FKM/Eurocode,Engineering–––––
Approvals (BAV rail/maintenance vehicles, EN 12663, EN 14033, EN 280)Engineering–––––
Production (manufacture of functional samples, prototypes, ready-to-install components,Joining––––Steel (stainless steel documented for products)
Welding of rail vehicles to EN 15085-2 (classification level CL1, activity range D+S;Joining–––––
Welding supervision / external vSAP to EN 15085, creation of welding procedure specifications (WPS),Joining–––––
Non-destructive testing (NDT) of welded constructions / visual inspection to EN ISO 9712 VT 1&2Testing–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Workshop with indoor crane–1––Lauterbrunnen
Stability measurement with Hyrax ATD 27.12 (test equipment)Hyrax ATD 27.121–––
Stability measurement with Genie S-45 (test equipment)Genie S-451–––

Additional services

Design (2D/3D, product development, manufacturing and assembly drawings,Calculations (FEM, strength verifications, safety verifications BAV/FKM/Eurocode, damage analyses)Approvals (BAV rail and maintenance vehicles, EN 12663, EN 14033, EN 280)Production (own workshop with indoor crane, prototypes, turnkey machines and systems)Welding supervision (external vSAP to EN 15085, WPS creation, NDT, visual inspection)Visual inspection to EN ISO 9712 VT 1&2

Reference customers

JungfraubahnBerner Oberland-Bahnen AGBLSBergbahn Lauterbrunnen-Mürren (BLM)WengernalpbahnPilatusbahnRigibahnenTravysTransports Publics du Chablais (TPC)Müller Technologie AGSersa Technik AGFurrer + FreyCTW Strassenbaustoffe AGVogtBrügger HTB GmbHStuttgart Streetcar Operations (Stuttgarter Strassenbahnen)WendelsteinbahnIntamin (Movie Park Germany)Stuttgart Streetcar Operations (Stuttgarter Strassenbahnen)Heliswiss International AG

Quality and Certifications

Certified to EN 15085-2 (welding of rail vehicles, classification level CL1) and EN ISO 9712 VT 1&2 for visual inspection. Welding supervision is provided by a certified IWE welding engineer.

EvidenceLauterbrunnen
EN 15085-2
EN ISO 9712 VT 1&2

History

  1. 1997

    Foundation of Martin Brunner GmbH by Martin and Priska Brunner on 21.05.1997.

  2. 1999

    Development, manufacture and distribution of components for underload aviation.

  3. 2006

    Occupancy of new office premises with 6 workstations on 28.12.2006.

  4. 2007

    Commissioning of the LH-60 prototype together with Heliswiss International AG on 10.12.2007.

  5. 2011

    Foundation of Heli Hook AG on 03.05.2011.

  6. 2013

    Market launch of the gas-powered Chäsbrätelofen on 20.09.2013.

  7. 2015

    Certification to EN 15085-2 (certification level CL4) on 16.03.2015.

  8. 2016

    Occupancy of the newly built workshop in summer 2016; 20th company anniversary on 23.09.2016.

  9. 2022

    25th company anniversary on 11.11.2022.

  10. 2023

    Company handover to the employees as of 01.01.2023, led by Markus Huggler; new website on 01.04.2023.

  11. 2024

    Recertification EN 15085-2 in February 2024; support of Berner Oberland-Bahnen AG towards EN 15085-2 certification in January 2024.

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