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MARTIN Special Technics – Fertigung

Development, manufacturing and assembly of mobile generator systems, compressor and hydraulic systems as well as special-purpose vehicles

MARTIN Special Technics Logo

MARTIN Special Technics GmbH

Nördlingen · Löpsingen (until 2013)New on Amplifa

1997Founded
NördlingenHeadquarters
100 %Family-owned
150+Vehicles converted per year
600+Developed system solutions

About MARTIN Special Technics

MARTIN Special Technics GmbH, headquartered in Nördlingen, develops, manufactures and assembles generator systems for mobile power generation that are driven by the vehicle engine or power take-off. The portfolio includes VOLTSTAR add-on and underfloor generators (3.5–10 kW at 230 V, 8–10 kW or systems up to 50 kW at 400 V three-phase), MaCo compressor systems for compressed air, air-conditioning systems for operator cabins and racks, as well as hydraulic systems. In addition, the company builds special-purpose vehicles and special gearboxes as complete solutions from a single source. Manufacturing is carried out in-house using CNC technology (3- and 5-axis milling machines, turning centers) in single-unit, small and large series; materials are aluminium, steel and plastics. Product development with SOLIDWORKS, feasibility studies and 3D-printed prototypes accompany projects from idea to market launch. Customers come from commercial vehicle technology, municipal services, fire brigades, breakdown services and workshop/refrigerated vehicle construction; since July 2020 the GmbH has been certified to ISO 9001:2015.

Site
Nördlingen
Processes
CNC turning (CNC manufacturing), CNC milling (3-axis), In-house manufacturing of small and large series, 3D printing for prototypes and individual products, CAD design (SOLIDWORKS) / product development, Feasibility studies / prototyping / market launch, Special-purpose vehicle construction (complete vehicle from a single source), Special gearbox construction (single-unit and series production)
Materials
Aluminium, Steel, Plastics, Additive Manufacturing, 3- and 5-Axis Milling
Certificates
ISO 9001:2015, ISO 9001
Founded
1997
Industries
Commercial vehicle technology, Municipal technology, Fire brigades, Breakdown service/tyre service, Workshop and refrigerated vehicles, Sewer cleaning/cleaning vehicles
  1. 01

    Idea generation and feasibility study

  2. 02

    CAD design (SOLIDWORKS)

  3. 03

    Prototyping (3D printing)

  4. 04

    CNC manufacturing (turning/milling)

  5. 05

    Assembly of systems and vehicles

  6. 06

    Installation and electrical installation

  7. 07

    Service, maintenance and support portal

Materials and Processes

Al

Aluminium

Components for add-on generators and underfloor generator systems produced by CNC machining.

St

Steel

Components for special gearboxes and add-on kits in single-unit and series production.

Ku

Plastics

CNC machining and 3D-printed prototypes for development phases.

3D-Druck

Additive Manufacturing

Production of prototypes and individual products for rapid product development.

CNC

3- and 5-Axis Milling

Precision manufacturing of complex components, tailored to a wide variety of vehicle types.

Locations

Standort Nördlingen

Nördlingen

DE

Headquarters, Production, Administration

Lot size
Single units to large series
Materials
Aluminium, steel, plastics
  • DMG MORI CLX450TC universal lathe
  • Hyundai WiA SE 2200 LSY multi-axis turning center
  • 3- and 5-axis CNC milling machines
  • 3D printers
  • Assembly hall (1500 sqm)
Standort Löpsingen

Löpsingen

DE

Historic first location (barn, until 2013)

Components

VOLTSTAR GenX Generator
VOLTSTAR GenX GeneratorAdd-on generator · Commercial vehicle technology
VOLTSTAR add-on generator system in the Ford Transit Custom
VOLTSTAR add-on generator system in the Ford Transit CustomBelt drive · Mobile power generation
Engine add-on design (CAD)
Engine add-on design (CAD)Design · Vehicle engineering

Inside the production

Installation of a VOLTSTAR add-on generator system
Installation of a VOLTSTAR add-on generator system
Company premises in Nördlingen
Company premises in Nördlingen
Handover of the 2,000th VOLTSTAR inverter box
Handover of the 2,000th VOLTSTAR inverter box
Management team with ISO 9001 certificate
Management team with ISO 9001 certificate
Anniversary celebration 2020
Anniversary celebration 2020
Warehouse in the manufacturing facility
Warehouse in the manufacturing facility

Industries

Commercial vehicle technologyMunicipal technologyFire brigadesBreakdown service/tyre serviceWorkshop and refrigerated vehiclesSewer cleaning/cleaning vehiclesMilitary applicationsPromotional vehiclesFire brigade/Interschutz sectorMobile tyre and breakdown service/workshop service

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC turning (CNC manufacturing)Machining–––––
CNC milling (3-axis)Machining–––––
In-house manufacturing of small and large seriesMachining–––––
3D printing for prototypes and individual productsAdditive–––––
CAD design (SOLIDWORKS) / product developmentEngineering–––––
Feasibility studies / prototyping / market launchEngineering–––––
Special-purpose vehicle construction (complete vehicle from a single source)Assembly–––––
Special gearbox construction (single-unit and series production)Assembly–––––
Engine add-on generator systems (VOLTSTAR) 3.5 kW – 8 kW, 230 V / 400 VAssembly––––Aluminium
Underfloor generator systems (VOLTSTAR, output up to 50 kW / 400 V, weight at 15 kW approx. 100 kg)Assembly––––Aluminium
MaCo compressor systems (compressed air 1000–4500 l/min at 1–14 bar, electric or mechanical)Assembly–––––
Vehicle air-conditioning systems for operator cabins/racksAssembly–––––
Hydraulic systems for generating hydraulic powerAssembly–––––
Breakdown service mobiles (MPM35/MPM72/MPM100, compliant with DGUV 240-010)Assembly–––––
Power generation systems (large orders up to 400 vehicles, 14V/28V/230V/400V)Assembly–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Universal lathe (CNC)DMG MORI CLX450TC1–2024Nördlingen
Multi-axis turning center (CNC)Hyundai WiA SE 2200 LSY1–2024Nördlingen
CNC lathe–2–––
CNC 3-axis milling machine–4–––
CNC milling machine (first purchase)–1–2000–
3D printer––––Nördlingen

Additional services

Mobile power generation (VOLTSTAR add-on generator and underfloor systems, 3.5-8 kW / 230 V, 400 V)Compressed air generation (MaCo compressor systems)Air-conditioning technology for operator cabins/racksHydraulic systemsSpecial-purpose vehicle construction (complete vehicle from a single source)Special gearbox constructionProduct development (idea generation, feasibility studies, prototyping with 3D printing, marketCAD design (SOLIDWORKS)CNC manufacturing (turning, milling), small and large seriesBreakdown service vehicles (MPM35, MPM72, MPM100, compliant with DGUV 240-010)Support portal/helpdeskInstallation, electrical installation, vehicle transferDemonstration vehicles/demonstrationsWorldwide sales partner network (installation, maintenance, support)

Reference customers

Tanja and Denis Katzer (adventurers, publicly named project partners)

Quality

Since July 2020, MARTIN Special Technics GmbH has been certified to ISO 9001:2015 (certifier QAS International), with the certification confirmed annually. Processes are continuously improved to ensure the quality of products and service.

EvidenceNördlingen
ISO 9001

History

  1. 1997

    Founded by Jörg Martin in a barn in Löpsingen; repair and conversion of VW Beetles and buses.

  2. 1998

    First engine add-on kits for the Mercedes-Benz Sprinter; first underfloor generator on the vehicle power take-off.

  3. 2000

    Renamed MARTIN KFZ-Technik GmbH; first CNC milling machine for in-house production of add-on kit parts.

  4. 2004

    Expansion of the production halls; first large orders for power generation systems with up to 400 vehicles; outsourcing of CNC manufacturing.

  5. 2008

    Market launch of complete add-on generator systems (3.5–8 kW, 230 V).

  6. 2013

    Relocation to the new company headquarters in the Nördlingen industrial area Langenwiesen.

  7. 2017

    Ulrich Martin joins the company as operations manager; the company remains 100 % family-owned.

  8. 2019

    Development of the VOLTSTAR generator system with 8 kW / 400 V (three-phase).

  9. 2020

    20th founding anniversary; ISO 9001:2015 certification in July 2020.

  10. 2021

    Renamed MARTIN Special Technics GmbH.

  11. 2022

    Brand partner of the DONAURIES brand; awarded as TOP Employer DONAURIES on 19.10.2022.

  12. 2024

    Expansion of the CNC department with DMG CLX450TC and Hyundai WiA SE 2200 LSY.

  13. 2025

    Milestone: over 2,000 VOLTSTAR inverter boxes in operation.

  14. 2026

    Participation in INTERSCHUTZ in Hanover (June 1–6).

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