Cable assembly, wiring harnesses, sensor modification and electromechanical assemblies for industry

Marzahl Elektronik GmbH

Herborn-SeelbachNew on Amplifa

1988Founded

Herborn-SeelbachSite

WorldwideDelivery area

About Marzahl Elektronik

Marzahl Elektronik GmbH has been active in cable assembly since 1988 and develops and manufactures customised cable connections, wiring harnesses and cable systems. Its range of services extends from individual wire assembly to cable sets and switching sets, complete assembly, control cabinet wiring and the construction of external auxiliary control units. In addition, the company offers customer-specific modification of sensor technology such as Hall ICs, current sensors, light barriers and level sensors as well as individual cable printing from 2 to 100 mm. Common connectors, cables, wires and contact elements are used, including heavy-duty connectors and D-Sub connectors. Production ranges from one-off prototypes to large series. Customers come from mechanical and plant engineering, control system manufacturing and the household appliance industry. The company is certified to DIN EN ISO 9001:2015 and supplies customers worldwide from its site in Herborn-Seelbach.

Site: Herborn-Seelbach
Processes: Cable assembly (individual wires to wiring harnesses), Wiring harness production to drawing, Switching set and earthing set production, Control cabinet wiring, Complete assembly of assemblies, PCB connection using insulation displacement technology, Cable printing 2 mm - 100 mm, Sensor modification (Hall ICs, liquid level, current sensors, light barriers)
Materials: Connectors, Cables / wires, Contact elements, Heavy-duty connectors, D-Sub connectors, Fork cable lugs / flat plug sleeves, Cable assembly, Insulation displacement technology
Certificates: DIN EN ISO 9001:2015
Founded: 1988
Industries: Mechanical and plant engineering, Control system manufacturing, Household appliance industry

01
Consulting and development
02
Procurement of connectors, cables and contact elements
03
Cable assembly
04
Sensor modification and control system construction
05
Assembly of complete assemblies
06
Quality inspection

Components and Processes

Cable assembly

Assembly of all common connectors and cables, from individual wires to finished wiring harnesses.

SKV

Heavy-duty connectors

Use in wiring harnesses for plant engineering.

DSUB

D-Sub connectors

Connection solutions for control and device technology.

SKT

Insulation displacement technology

Board-level connection of cables and wires.

BEDR

Cable printing

Individual printing of cables in the range 2 to 100 mm.

SENS

Sensor modification

Customer-specific modification of Hall ICs, current sensors, light barriers and level sensors.

Sites

Herborn-Seelbach

Headquarters and production

Lot size: Prototype to large series
Materials: Cables, wires, connectors, contact elements

Cable assembly
Insulation displacement technology
Cable printing 2–100 mm

Products and Assemblies

**Wiring harness with heavy-duty connectors**Cable assembly · Mechanical and plant engineering

**Control cabinet wiring assembly**Control cabinet wiring · Control system manufacturing

**PCB connection (insulation displacement technology)**Insulation displacement technology · Mechanical and plant engineering

**External auxiliary control unit (complete assembly)**Assembly · Mechanical engineering

**Connecting cable with wake-up switch**Cable assembly · Household appliance industry

**D-Sub connection**Cable assembly · Control system manufacturing

**Switching set**Cable set production · Plant engineering

**Motor gearbox connecting cable**Cable assembly · Mechanical engineering

**Individual cable printing**Cable printing 2–100 mm · Industry

**Various contact types**Contact elements · Cable assembly

Inside the production

Wiring harness to customer specifications

Industries

Mechanical and plant engineeringControl system manufacturingHousehold appliance industry

Processes & technical limits

Processes	Tolerance	Max. part	Weight	Lot size	Materials
Cable assembly (individual wires to wiring harnesses)Assembly	–	–	–	Large orders / series production	Connectors, Cables, Wires, Contact elements
Wiring harness production to drawingAssembly	–	–	–	1 unit (prototype) – Large series	Cables, Connectors
Switching set and earthing set productionAssembly	–	–	–	–	Cables, Wires
Control cabinet wiringAssembly	–	–	–	–	Cables, Wires, Connectors
Complete assembly of assembliesAssembly	–	–	–	–	Cables, Electromechanical components
PCB connection using insulation displacement technologyAssembly	–	–	–	–	Cables, Wires
Cable printing 2 mm - 100 mmSurface	–	Printing 2 mm - 100 mm	–	–	Cables, Wires
Sensor modification (Hall ICs, liquid level, current sensors, light barriers)Assembly	–	–	–	–	Sensors, Hall ICs, Current sensors, Light barriers, Level sensors
Control system construction / external auxiliary control units (mechanical and electrical work)Assembly	–	–	–	–	Electronic components, Cables
Development and technical implementation of cable connections and cable systemsEngineering	–	–	–	–	Cables, Connectors

Additional services

Cable assemblyWiring harness productionSwitching set / earthing set productionComplete assembly of assembliesControl cabinet wiringSensor technology (Hall ICs, current sensors, light barriers, level sensors, liquid level)Control systems (mechanical and electrical work)Adapter productionIndividual cable printing (2–100 mm)Insulation displacement technologyDevelopment and consultingProduction from smallest quantities to large orders

Quality

Marzahl Elektronik GmbH is certified to DIN EN ISO 9001:2015, thereby ensuring consistently high manufacturing quality and process reliability.

Evidence	Herborn-Seelbach
DIN EN ISO 9001:2015

History

1988
Foundation of the company; for more than 25 years a partner for cable connections and cable assembly