Special machinery construction, CAD design and CNC machining incl. wire EDM, 3D printing, conveyor technology and automation from Bockenem.
Maschinenbau Brill GmbH
Bockenem, Lower SaxonyNew on Amplifa
About Maschinenbau Brill
Maschinenbau Brill GmbH from Bockenem offers solutions in the fields of special machinery construction, design and automation technology. Its range of services covers concept development, CAD design and methods planning (operation sequences in progressive and transfer dies) as well as prototype construction via 3D printing. In its own manufacturing, turned and milled parts (including 5-axis machining) are produced from steel, stainless steel, light metals and plastics, as well as wire EDM parts, laser-cut parts and assemblies including assembly. In addition, jig and fixture building, gauges and measuring fixtures, laser marking, surface grinding, vibratory finishing and welding work (MIG/MAG/TIG) are offered. Another focus is conveying and transport technology, including conveyor belts, stacking pallet conveyors and prism-step conveyors for shafts and tubes, as well as automation such as palletizers for tray handling. Customers come from the automotive supply industry, measurement and communication technology, as well as industry, mechanical engineering and production.
- Site
- Bockenem
- Processes
- CNC machining (turned and milled parts), 5-axis machining / 5-axis milling, Wire EDM, 3D printing / additive manufacturing (FDM), Laser marking, Surface grinding, Vibratory finishing (trowalizing), Laser cutting / laser-cut parts
- Materials
- Steel, Stainless steel, Light metals, Plastics, Onyx, Precise PLA, Smooth TPU 95A, Glass fibre (continuous fibre)
- Certificates
- ISO 9001
- Industries
- Automotive suppliers, Measurement and communication technology, Industry, Mechanical engineering, Production
- 01
Concept development and feasibility analysis
- 02
CAD design and methods planning
- 03
CNC machining, wire EDM, 3D printing, laser cutting
- 04
Grinding, vibratory finishing, laser marking
- 05
Welding, assembly manufacturing and assembly
- 06
Commissioning, retrofitting, maintenance and repair
Materials and Processes
Steel
Base material for turned and milled parts, fixtures and conveyor technology.
Stainless steel
Used in CNC machining for corrosion-resistant components.
Light metals (aluminium)
For lightweight-relevant machined parts in single-piece and series production.
Plastics
Machinable material for components and workpiece carriers.
Onyx / Precise PLA / Smooth TPU 95A
FDM printing materials incl. continuous glass fibre reinforcement for prototypes and small series.
Carbide
EDM-machinable material for filigree contours regardless of hardness.
PM steels
Powder-metallurgical steels for precise wire EDM.
Non-ferrous metals
Electrically conductive materials for wire EDM.
Location
Bockenem
DEHeadquarters, design, manufacturing and assembly
- Part weight / size
- max. 350 kg (milling CMX 70U)
- Lot size
- Single parts to large series
- Materials
- Steel, stainless steel, light metals, plastics
- DMG MORI CMX 50U (5-axis milling machine, 500x450x400 mm, Ø630 mm)
- DMG MORI CMX 70U (5-axis milling machine, 750x600x520 mm, Ø800 mm)
- Gildemeister NEF 320 (universal cycle lathe)
- Agie Charmilles CUT2000s (wire EDM, Ra 0.07 µm)
- Markforged Onyx Pro (FDM 3D printer, 320x132x154 mm)
- PROTH PSGS 3060 BH (surface grinding machine, IT 5–6, Rz 1–3 µm)
- Trough vibrator MMTV-5321 (vibratory finishing)
- Markierheld Exklusiv XL Industrie 4.0 (20 W fibre laser)
Components and Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC machining (turned and milled parts)Machining | – | – | – | Single parts – Small to large series | Steel, Stainless steel, Light metals, Plastics |
| 5-axis machining / 5-axis millingMachining | – | – | – | – | Steel, Stainless steel, Light metals, Plastics |
| Wire EDMMachining | A few thousandths of a millimetre · Ra 0.07 µm | 350 mm × 250 mm × 256 mm | – | Single-part production – Small series | electrically conductive materials, Carbide, PM steels, Non-ferrous metals |
| 3D printing / additive manufacturing (FDM)Additive | – | 320 mm × 132 mm × 154 mm | – | Prototype – Small series | Onyx, Precise PLA, Smooth TPU 95A, Glass fibre (continuous fibre) |
| Laser markingSurface | minimum character size 0.25 mm | 500 mm × 500 mm × 300 mm | – | – | Metals, other difficult surfaces |
| Surface grindingSurface | IT 5...6 · Rz=1...3 µm | 600 mm × 300 mm | 320 kg | – | hard materials |
| Vibratory finishing (trowalizing)Surface | – | 520 mm × 270 mm | – | – | mostly metallic materials |
| Laser cutting / laser-cut partsMachining | – | – | – | – | – |
| Welding work (MIG / MAG / TIG)Joining | – | – | – | – | – |
| Design & development (CAD design)Engineering | – | – | – | – | – |
| Special machinery constructionAssembly | – | – | – | – | – |
| Jig and fixture building, gauge building, measuring fixturesAssembly | – | – | – | – | – |
| Assembly manufacturing (manufacturing and assembly)Assembly | – | – | – | – | – |
| Retrofitting and expansion of production systemsAssembly | – | – | – | – | – |
| Conveyor technology (conveyor belts, stacking pallet conveyors, prism-step conveyors)Assembly | – | – | – | – | Steel, Plastic |
| Automation / palletizers (tray handling)Assembly | – | – | – | – | – |
| Methods planning (design of operation sequences in dies, progressive and transfer dies)Engineering | – | – | – | – | – |
8 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC universal milling machine (5-axis) with swivel rotary table | DMG MORI CMX 50U | – | X 500 mm, Y 450 mm, Z 400 mm; workpiece diameter 630 mm, height 550 mm, weight 200 kg | – | Bockenem |
| CNC universal milling machine (5-axis) with swivel rotary table | DMG MORI CMX 70U | – | X 750 mm, Y 600 mm, Z 520 mm; workpiece diameter 800 mm, height 560 mm, weight 350 kg | – | Bockenem |
| Universal cycle lathe | Gildemeister NEF 320 | – | Swing diameter over bed 320 mm, over cross slide 150 mm; chuck diameter 200 mm; facing travel 185 | – | Bockenem |
| Precision wire EDM machine with automatic wire changer AWC | Agie Charmilles CUT2000s | – | max. 350 x 250 x 256 mm; U/V axis ±70 mm; wire diameters 0.1 and 0.3 mm | – | Bockenem |
| Industrial FDM 3D printer with continuous fibre reinforcement | Markforged Onyx Pro | – | Build volume 320 x 132 x 154 mm | – | Bockenem |
| Surface grinding machine | PROTH PSGS 3060 BH | – | Table 300x600 mm; travel X 700 mm, Y 340 mm; grinding wheel 355x38x127 mm; max. | – | Bockenem |
| Trough vibrator (vibratory finishing machine) | MMTV-5321 | – | Trough inner dimensions 520 x 200 x 270 mm | – | Bockenem |
| Fibre laser marking machine (diode-pumped, 20 W) | Markierheld Exklusiv XL Industrie 4.0 | – | Marking area approx. 150 x 150 mm; max. workpiece size 500 x 500 x 300 mm; engraving speed max. | – | Bockenem |
Additional services
Quality
Production takes place in a closed chain of design, manufacturing and assembly in-house, supplemented by qualified suppliers. No information on certified quality management systems is available.
| Evidence | Bockenem |
|---|---|
| ISO 9001 |