Welded fabrications in steel and stainless steel for mechanical and plant engineering – from cutting to coated assemblies
Maschinenbau Kolbe GmbH
Waldkirchen (Vogtland)New on Amplifa
About us
Maschinenbau Kolbe GmbH manufactures welded fabrications and welded assemblies in steel and stainless steel for mechanical and plant engineering. At the Waldkirchen site in the Vogtland region, the value chain includes cutting on mitre band saws, plasma cutting, MAG/MIG, TIG and manual welding in separate steel and stainless steel production areas, as well as machining such as boring mill work, milling, turning and deep-hole drilling, partly in cooperation with economic partners. The range of services is rounded off by heat treatment (annealing), blasting and surface technology including wet painting, powder coating, hot-dip galvanizing and electro-galvanizing. Assemblies up to 15 m in length, 3.50 m in width, 2.80 m in height and approx. 5 t in weight are manufactured. The company works to DIN EN ISO 3834-2 and is certified to DIN EN 1090 EXC2; shipping is handled by its own in-house forwarding agent, nationally and internationally.
- Site
- Waldkirchen
- Processes
- Welded fabrications (welded assemblies), MAG/MIG welding, TIG welding, Manual welding, Plasma cutting, Cutting (band saws), Boring mill work, Milling (weld-in parts)
- Materials
- ST 37-2, ST 52-3, V2A, V4A, V2A (X5CrNi18-10), V4A (X6CrNiMoTi17-12-2)
- Certificates
- DIN EN ISO 3834-2, DIN EN 1090 EXC2, Welding supervisor according to DVS-EWF 1171/1174
- Founded
- 2004
- Industries
- Mechanical engineering, Plant engineering
- 01
Processing of design data (dxf, dwg, tif, pdf, step, plots up to A0)
- 02
Cutting (mitre band saws, plasma cutting)
- 03
Welding (MAG/MIG, TIG, manual) in separate steel and stainless steel production
- 04
Machining (boring mill work, milling, turning, deep-hole drilling)
- 05
Heat treatment (annealing) and blasting
- 06
Surface treatment (wet painting, powder coating, hot-dip galvanizing,
- 07
Quality assurance
- 08
Shipping via in-house forwarding agent, national and international transports
Materials and processes
ST 37-2
Structural steel for general welded fabrications in mechanical and plant engineering.
ST 52-3
High-strength structural steel for load-bearing welded assemblies.
V2A (X5CrNi18-10)
Stainless steel processed in a separate stainless steel production area.
V4A (X6CrNiMoTi17-12-2)
Seawater-resistant stainless steel for demanding applications.
Locations
Waldkirchen
DEProduction and administration
- Part weight / size
- up to approx. 5.0 t, length up to 15.00 m
- Materials
- Steel (S235JRG, S355J2G3), stainless steel (1.4301, 1.4571)
- Hall including crane systems, 1,000 m²; open space approx. 4,000 m²
- HBS 350G mitre band saw (350 x 320 mm) with feed and length measuring device
- HBS 500 S-GLR mitre band saw (500 x 320 mm) with feed and length measuring device
- Plasma cutting equipment (steel and stainless steel, up to 10 mm)
- Notching machine, profile shear, straightening press
- Gas-shielded welding equipment up to 500 A, welding inverters up to 300 A
- Welding tables 3000 x 6000 mm, configurable up to 18000 mm
- Radial drilling machine BR 40 x 1250, pillar drilling machine BS40 AVST
- VDF lathe (distance between centres 1500 mm)
- Vertical console milling machine (300 x 1000)
- Thread cutting machine CMA-RNR 20, magnetic drilling machines
- Weld edge milling machine CHP-21G, blasting booth ST 1400
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Welded fabrications (welded assemblies)Joining | – | 15.00 m × 3.50 m × 2.80 m | approx. 5.0 t | – | ST 37-2 (S235JRG), ST 52-3 (S355J2G3), V2A (1.4301/X5CrNi18-10), V4A (1.4571/X6CrNiMoTi17-12-2) |
| MAG/MIG weldingJoining | – | – | – | – | ST 37-2 (S235JRG), ST 52-3 (S355J2G3), V2A (1.4301/X5CrNi18-10), V4A (1.4571/X6CrNiMOTi17-12) |
| TIG weldingJoining | – | – | – | – | ST 37-2 (S235JRG), ST 52-3 (S355J2G3), V2A (1.4301/X5CrNi18-10), V4A (1.4571/X6CrNiMOTi17-12) |
| Manual weldingJoining | – | – | – | – | – |
| Plasma cuttingMachining | – | – | – | – | Steel, Stainless steel |
| Cutting (band saws)Machining | – | – | – | – | – |
| Boring mill workMachining | – | – | – | – | – |
| Milling (weld-in parts)Machining | – | – | – | – | – |
| TurningMachining | – | – | – | – | – |
| Deep-hole drillingMachining | – | – | – | – | – |
| AnnealingHeat treatment | – | – | – | – | – |
| BlastingSurface | – | – | – | – | – |
| Wet paintingSurface | – | – | – | – | – |
| Powder coatingSurface | – | – | – | – | – |
| Hot-dip galvanizingSurface | – | – | – | – | – |
| Electro-galvanizingSurface | – | – | – | – | – |
22 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Mitre band saw | HBS 350G | – | 350 x 320 mm, with feed and length measuring device | – | Waldkirchen |
| Mitre band saw | HBS 500 S-GLR | – | 500 x 320 mm, with feed and length measuring device | – | Waldkirchen |
| Notching machine | – | – | – | – | Waldkirchen |
| Blasting booth | ST 1400 | – | – | – | Waldkirchen |
| Profile shear | – | – | – | – | Waldkirchen |
| Plasma cutting equipment | – | – | up to 10 mm | – | Waldkirchen |
| Radial drilling machine | BR 40 x 1250 | – | – | – | Waldkirchen |
| Pillar drilling machine | BS40 AVST | – | – | – | Waldkirchen |
| Lathe | VDF | – | Distance between centres 1500 mm | – | Waldkirchen |
| Vertical console milling machine | – | – | 300 x 1000 | – | Waldkirchen |
| Magnetic drilling machine | – | – | – | – | Waldkirchen |
| Thread cutting machine | CMA-RNR 20 | – | – | – | Waldkirchen |
| Straightening press | – | – | – | – | Waldkirchen |
| Weld edge milling machine | CHP-21G | – | – | – | Waldkirchen |
| Gas-shielded welding equipment | – | – | up to 500 A | – | Waldkirchen |
| Welding inverter | – | – | up to 300 A | – | Waldkirchen |
| Welding tables | – | – | 3000 x 6000 mm, configurable up to 18000 mm | – | Waldkirchen |
| CNC boring mill | Schiess CNC Siemens | – | X 2500 - Y 1800 - W 1250 - Z 1000 mm | – | Economic partner |
| Boring mill | Skoda HCW 2-200 | – | X 20000 - Y 5500 - W 1200 - Z 1350 mm | – | Economic partner |
| Horizontal milling and drilling machine | Skoda HCW 2-180 | – | X 15000 - Y 4000 - W 1000 - Z 1350 mm | – | Economic partner |
| Boring mill | WMW UNION BFT 110 | – | X 2000 - Y 1250 - Z 1600 mm | – | Economic partner |
| Boring mill | TOS W100A | – | X 1600 - Y 1100 - Z 1250 mm | – | Economic partner |
Additional services
Quality
Production is carried out according to DIN EN ISO 3834-2; the company is certified to DIN EN 1090 EXC2. The goal is defect-free production, and the management acts as welding supervisor according to DVS-EWF 1171/1174.
| Evidence | Waldkirchen |
|---|---|
| DIN EN ISO 3834-2 | |
| DIN EN 1090 EXC2 | |
| Welding supervisor according to DVS-EWF 1171/1174 |
History
- 2004
Founding of Maschinenbau Kolbe GmbH in November from the sole proprietorship Metallbau Kolbe; the change of legal form and name documents the transformation of the manufacturing profile.