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KEMPER – Fertigung

Manufacturer of row-independent cutting headers, pickups and corn crackers for forage harvesters, based in Stadtlohn.

KEMPER Logo

Maschinenfabrik KEMPER GmbH & Co. KG

Stadtlohn (Breul) · GermanyNew on Amplifa

1985Founded (Head of Harvest since 1985)
up to 4,350 kgComponent weight (490 pro)
9.00 mMaximum working width
15 languagesProduct brochures

About KEMPER

Maschinenfabrik KEMPER GmbH & Co. KG, headquartered in Stadtlohn (Westphalia), has been developing and manufacturing harvesting attachments for self-propelled forage harvesters since 1985. The portfolio includes the row-independent cutting headers of the 300 pro small-drum series (345 pro to 390 pro, working widths from 4.5 to 9.0 m) and the 400 pro large-drum series (445 to 490 pro), the 460 pro StalkBuster for stubble crushing against the European corn borer, pickups for Claas and New Holland forage harvesters as well as the ProfiCracker™ with roller diameters of approx. 200 to 280 mm. In addition, replacement rollers for third-party products are offered. The design relies on wear-resistant materials such as Hardox wear steel for feed intake and cross-conveyor drums as well as heat-treated, hardened chrome-plated cracker rollers that are dynamically balanced. The products are compatible with forage harvesters from leading manufacturers such as John Deere, Claas, Krone, Fendt and New Holland and are in use worldwide, including for maize, whole-crop silage, sorghum, industrial hemp and miscanthus. Sales are handled through a worldwide dealer network; brochures are available in 15 languages.

Site
Stadtlohn
Processes
Cutting headers, small-drum series (300 pro series: 345/360/375/390 pro), Cutting headers, large-drum series (400 pro series: 445/460/475/490 pro), Cutting header with StalkBuster (460 pro StalkBuster, stubble crushing against corn borer), Pickups for forage harvesters (C30, C35, C3003 Maximum, N3003 Maximum), ProfiCracker™ corn cracker / cracker rollers (C230, C245, C250, C280E), Heat treatment and hard chrome plating of cracker rollers (special heat treatment, hardened, Dynamic balancing of rollers / precision rotary component manufacturing, Replacement rollers for third-party products (cracker retrofit for Claas from series 491)
Materials
Hardox (wear steel for feed intake drums, cross-conveyor drums, slide runners), Steel (structural steel, hardened/chrome-plated cracker rollers), Rubber (rubber buffers ComfortRide chassis, tyres), Hardox wear steel, Structural steel, Hardened, chrome-plated cracker rollers, Rubber/rubber damping
Certificates
Test bench and laboratory tests, Field tests worldwide, Temperature monitoring (crackers), ISO 9001
Founded
1985
Industries
Agricultural machinery / agricultural engineering, Harvesting technology, Forage harvester attachments, Contractors & biogas plant operators
  1. 01

    Design/Engineering

  2. 02

    Laser/frame construction and welding

  3. 03

    Machining and dynamic balancing (cracker rollers)

  4. 04

    Heat treatment and hard chrome plating

  5. 05

    Assembly

  6. 06

    Laboratory, test bench and field testing

  7. 07

    Service & spare parts (web shop)

Materials & Processes

HD

Hardox wear steel

For feed intake drums, cross-conveyor drums and slide runners of the cutting headers; increases service life in highly abrasive applications.

S235

Structural steel

Base material for frames, crop flow components and the patented augers of the pickups.

CR

Hardened, chrome-plated cracker rollers

Special heat treatment and hard chrome plating for high wear resistance of the ProfiCracker™ rollers.

GK

Rubber/rubber damping

Rubber buffers between frame and axle in the ComfortRide transport chassis for damping of road unevenness.

Locations

Stadtlohn (Breul)

DE

Headquarters and production

Part weight / size
up to approx. 4,350 kg (490 pro); 9.00 m working width
Lot size
Series production
Materials
Steel, Hardox, chrome-plated rollers
  • Assembly of cutting headers, pickups and crackers
  • Roller manufacturing with dynamic balancing
  • Heat treatment and hard chrome plating
  • Test bench and laboratory tests

Harvesting Attachments & Components

Cutting header 390 pro (9.0 m working width)
Cutting header 390 pro (9.0 m working width)Small-drum series · Forage harvester
Cutting header 460 pro
Cutting header 460 proLarge-drum series · Forage harvester
ProfiCracker™ C280E
ProfiCracker™ C280EHeat treatment/hard chrome plating · Corn cracker
Pickup C30
Pickup C30Auger manufacturing · Forage harvester
460 pro StalkBuster
460 pro StalkBusterStubble crushing · Corn borer control

Inside the production

KEMPER harvesting technology – Hero
KEMPER harvesting technology – Hero
ComfortRide transport chassis
ComfortRide transport chassis
KEMPER Pickup
KEMPER Pickup
KEMPER 490 pro
KEMPER 490 pro
KEMPER C3003 Maximum
KEMPER C3003 Maximum

Industries

Agricultural machinery / agricultural engineeringHarvesting technologyForage harvester attachmentsContractors & biogas plant operators

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cutting headers, small-drum series (300 pro series: 345/360/375/390 pro)Assembly–9.00 m working width (390 pro)4000 kg (390 pro)–Steel, Hardox
Cutting headers, large-drum series (400 pro series: 445/460/475/490 pro)Assembly–9.00 m working width (490 pro)4350 kg (490 pro)–Steel, Hardox
Cutting header with StalkBuster (460 pro StalkBuster, stubble crushing against corn borer)Assembly–2.60 m × 6.05 m overall width / 6.00 m × 1.81 m3700 kg–Steel, Hardox
Pickups for forage harvesters (C30, C35, C3003 Maximum, N3003 Maximum)Assembly–1.35 m × 3.49 m transport width (C35) / 3.20 m × 1.45 m1850 kg (C35)–Steel
ProfiCracker™ corn cracker / cracker rollers (C230, C245, C250, C280E)Assembly––––Steel (chrome-plated, hardened rollers)
Heat treatment and hard chrome plating of cracker rollers (special heat treatment, hardenedHeat treatment––––Steel
Dynamic balancing of rollers / precision rotary component manufacturingMachining––––Steel
Replacement rollers for third-party products (cracker retrofit for Claas from series 491)Machining––––Steel
Welding/frame construction and auger manufacturing (patented auger design, crop flow components)Joining––––Steel
Inspection and testing: laboratory, test bench and field tests, temperature monitoringInspection–––––
Historical products: forage harvesting technology, loading wagons, bale loaders, manure spreaders,Assembly–––––

Additional services

Product configurator for attachment compatibilityService & spare parts (web shop)Machine demonstrationsOperating manuals & spare parts lists for historical products3D service & explainer videosWorldwide dealer networkReplacement rollers for third-party products (ProfiCracker)

Reference customers

F&M Lohnunternehmen GbR (Michael Gilbergs)Wikham Agri Contracts (Jack Wikham)Agrarservice Neue Oder / Altranfter Milchproduktion GmbH (Lucas Külske)Lohnunternehmen Buttjer (Ingo Buttjer)Sanddalund MaskinationLohnunternehmen Beckonert KG (Philipp Berning)Dittmer Lohnunternehmen GmbH (Torben Dittmer)Lohnunternehmen Fitschen (Jens Fitschen)Lohnunternehmen Widmer (Jens Widmer)Milchgut Görlsdorf (Frank Metzger)Scherer Inc. (partner for import/distribution North America from 09/2026)

Quality Assurance

KEMPER relies on modern simulation methods as well as intensive laboratory, test bench and field tests worldwide. Improvements are implemented on the basis of continuous customer dialogue.

EvidenceStadtlohn
Test bench and laboratory tests
Field tests worldwide
Temperature monitoring (crackers)
ISO 9001

History

  1. 1970er

    Change of ownership; documents from that period no longer fully preserved.

  2. 1985

    Start of the harvesting technology tradition – 'Head of Harvest since 1985'.

  3. 2025

    Presence at Agribex in Brussels (December 2025).

  4. 2026

    Partnership with Scherer Inc. for import and distribution in North America from September 1, 2026.

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