Development and construction of CNC-controlled robot cells and special-purpose machines for industrial manufacturing.
Maucher CNC-Robotic GmbH
Meckenbeuren (88074) · Lake ConstanceNew on Amplifa
About Maucher CNC-Robotic
Maucher CNC-Robotic GmbH from Meckenbeuren on Lake Constance specializes in CNC robot cells and special-purpose machine construction. The company transforms conventional industrial robots into CNC-controlled machining machines that are programmed via G-code using Siemens Sinumerik ONE (Run my Robot) – reproducible, path-accurate and CE-compliant. The modular cells are equipped with process modules for PUR waterjet cutting, ultrasonic cutting and welding, bonding, hot-gluing and dispensing, path-guided welding, material handling and cold-spray coating. Component sizes up to 2,800 × 1,400 × 1,200 mm are possible; thanks to G-code programming, production is economical from lot size 1. The technologies are used daily under real industrial conditions in three of the company's own production facilities on Lake Constance, with direct supply to the world's leading automotive manufacturers. In addition, the company offers service robotics for gastronomy, events and hotels, as well as integration, pre-audits and certification strategies for humanoid robotics.
- Site
- Meckenbeuren
- Processes
- PUR waterjet cutting, Ultrasonic cutting, Ultrasonic welding, Bonding & hot-gluing & dispensing, Path-guided welding, Material handling, Cold spray (coating and repair by material deposition), CNC robot cells (CNC-controlled machining cells, G-code via Siemens Sinumerik ONE)
- Materials
- Plastics, Composite materials, PUR waterjet cutting, Ultrasonic cutting and welding, Bonding, hot-gluing & dispensing, Cold spray
- Certificates
- CE compliance
- Industries
- Automotive industry, Gastronomy, events & hotels (service robotics), Gastronomy/events/hotels (service robotics)
- 01
Analysis of the manufacturing task (component, process, quantities, interfaces)
- 02
Concept & digital twin (3D visualization, offline simulation and
- 03
Risk assessment & design
- 04
Construction of the CNC robot cell in own production
- 05
Integration & pre-audits
- 06
Real-time production data acquisition / service
Materials & Processes
PUR waterjet cutting
Contour-accurate cutting of plastic and composite components with up to 4,200 bar without thermal input.
Ultrasonic cutting and welding
Precise separating and joining of sensitive materials with interpolating servo rotary and swivel tables.
Bonding, hot-gluing & dispensing
Reproducible, CNC-documented application of adhesives and sealants along defined paths.
Cold spray
Precise coating and repair through material deposition at supersonic speed.
Plastics
Machining and cutting of plastic components, e.g. via waterjet and ultrasonics.
Composite materials
Processing of composite components, especially in PUR waterjet cutting.
Sites
Meckenbeuren Plant
DEHeadquarters and production plant
- Part weight / size
- Components up to 2,800 × 1,400 × 1,200 mm (L × W × H)
- Lot size
- from lot size 1
- Materials
- Plastics, composite materials
- CNC robot cells with ultrasonics (one interpolating rotary/swivel table, 1,400 × 1,400 × 1,200 mm)
- CNC robot cells with ultrasonics (two interpolating rotary axes)
- CNC robot cells with ultrasonics, two cells on base frame with roof (each 2,800 × 1,400 × 1,200 mm)
- CNC robot cell with ultrasonics, stainless steel version
- Siemens CNC control Sinumerik ONE (Run my Robot)
- Robot modules, standalone (island) manufacturing, line manufacturing and robot floor axes
Components & Applications
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| PUR waterjet cuttingMachining | – | – | – | – | Plastics, Composite materials |
| Ultrasonic cuttingMachining | – | 1400 mm × 1400 mm × 1200 mm | – | – | sensitive materials |
| Ultrasonic weldingJoining | – | – | – | – | – |
| Bonding & hot-gluing & dispensingJoining | – | – | – | – | Adhesives, Sealants |
| Path-guided weldingJoining | – | – | – | – | – |
| Material handlingAssembly | – | – | – | – | – |
| Cold spray (coating and repair by material deposition)Surface treatment | – | – | – | – | – |
| CNC robot cells (CNC-controlled machining cells, G-code via Siemens Sinumerik ONE)Engineering | – | – | – | 1 | – |
| Special-purpose machine constructionEngineering | – | – | – | – | – |
| Robot cell configurations (robot module, standalone manufacturing with robot gantry axis,Assembly | – | – | – | – | – |
| Integration of humanoid robotics (pre-audits, safety assessment, certification strategies)Engineering | – | – | – | – | – |
9 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC robot cell with ultrasonics (one interpolating rotary or swivel table) | Maucher CNC-Robotic | – | max. component size 1,400 × 1,400 × 1,200 mm (L × W × H) | – | Meckenbeuren Plant (Lake Constance) |
| CNC robot cell with ultrasonics (two interpolating rotary axes) | Maucher CNC-Robotic | – | each 1,400 × 1,400 × 1,200 mm (L × W × H) | – | Meckenbeuren Plant (Lake Constance) |
| CNC robot cell with ultrasonics (two cells on base frame with roof) | Maucher CNC-Robotic | – | each 2,800 × 1,400 × 1,200 mm (L × W × H) | – | Meckenbeuren Plant (Lake Constance) |
| CNC robot cell with ultrasonics, stainless steel (two interpolating rotary axes) | Maucher CNC-Robotic | – | each 1,400 × 1,400 × 1,200 mm (L × W × H) | – | Meckenbeuren Plant (Lake Constance) |
| Robot module for complete assembly lines | Maucher CNC-Robotic | – | – | – | – |
| Standalone manufacturing with robot gantry axis | Maucher CNC-Robotic | – | – | – | – |
| Line manufacturing with gantry robot | Maucher CNC-Robotic | – | – | – | – |
| Manufacturing with robot floor axis | Maucher CNC-Robotic | – | – | – | – |
| CNC control Sinumerik ONE (Run my Robot) | Siemens Sinumerik ONE | – | – | – | – |
Additional services
Reference customers
Quality & Compliance
All cells are operated reproducibly and in a documented manner via the CNC control; processes are evaluable for CE documentation. The digital twin and the real system are compared in real time, which supports cycle time analysis, process optimization and quality assurance.
| Evidence | Meckenbeuren Plant |
|---|---|
| CE compliance |