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MAUCHLE – Fertigung

Planning, design, fabrication and erection of steel structures, bridges and halls in Sursee

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Mauchle Stahlbau AG

6210 Sursee, SwitzerlandNew on Amplifa

1964Founded
11–50Employees
Sursee, canton of LucerneLocation
Public limited companyLegal form

About Mauchle Stahlbau AG

Mauchle Stahlbau AG is a family-owned company based in Sursee (canton of Lucerne) that has been in existence since 1964. The company advises, plans, designs and fabricates steel structures and metal construction work from A to Z in its own office buildings and production halls, including erection on the construction site. The range of services includes steel halls for production, commerce, commercial vehicles and SBB service facilities, sports facilities such as gymnasiums, sports centres and stadiums, steel bridges for roads, pedestrians, railway lines and industrial plants as well as footbridges, platform canopies, roof structures, signal gantries, noise barriers, crane runways, staircase towers and steel platforms. Fabrication is carried out as steel construction using unalloyed, low-alloy and stainless steels in accordance with EN ISO 3834-2; the portfolio also includes welded assemblies, composite slabs and halls with foil cladding. Customers are companies, the public sector and private investors in Switzerland. The company is certified to ISO 9001, ISO 14001 and ISO 3834-2.

Site
Sursee
Processes
Steel construction – planning, design, fabrication and erection of steel structures and metal, Fusion welding (welding process 135 – MAG), Fusion welding (welding process 136 – MAG with flux-cored wire), Fusion welding (welding process 141 – TIG), Stud welding (welding process 783 – arc stud welding), Design and structural engineering, Planning, Design
Materials
Steel (steel structures), Unalloyed steels (material group 1.2), Low-alloy steels (material group 3.1), Stainless steels (material group 8.1/8.2), Mild steel (filigree mild steel structure Koch Park), Steel, Unalloyed steels (CR ISO 15608 Gr. 1.2), Low-alloy steels (CR ISO 15608 Gr. 3.1)
Certificates
ISO 9001:2015, ISO 14001:2015, ISO 3834-2:2021
Founded
1964
Employees
11–50
Industries
Construction industry, Sports facilities, Industrial plants, Public sector, Rail transport, Rail transport (SBB)
  1. 01

    Planning and consulting

  2. 02

    Design and structural engineering

  3. 03

    Fabrication in own production halls

  4. 04

    Erection on the construction site

Materials & Welding Processes

St

Steel

Base material for halls, bridges, sports facilities and special constructions.

G1.2

Unalloyed steels (CR ISO 15608 Gr. 1.2)

Fusion welding by MAG (135/136), wall thicknesses 3–160 mm.

G3.1

Low-alloy steels (CR ISO 15608 Gr. 3.1)

MAG welding (135) of wall thicknesses 22–90 mm for load-bearing structures.

G8.1/8.2

Stainless steels (CR ISO 15608 Gr. 8.1/8.2)

TIG and MAG welding of stainless components in accordance with EN ISO 15614-1.

135

MAG welding (EN ISO 4063)

Main welding process for unalloyed, low-alloy and stainless steels.

136

MAG welding with flux-cored wire

For unalloyed steels in the thickness range 3–40 mm.

141

TIG welding

For stainless steels and thin-walled components.

783

Stud welding (arc stud welding)

Stud diameters 13–22 mm on unalloyed steels in accordance with EN ISO 14555.

Location

Sursee

CH

Head office with office buildings and production halls: planning, design, fabrication and erection

Materials
Steel, stainless steel

Industries

Construction industrySports facilitiesIndustrial plantsPublic sectorRail transportRail transport (SBB)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Steel construction – planning, design, fabrication and erection of steel structures and metalErection––––Steel
Fusion welding (welding process 135 – MAG)Joining––––Material group 1.2 (unalloyed steels), Material group 2.1, Material group 3.1 (low-alloy steels), Material group 8.2 (stainless steels)
Fusion welding (welding process 136 – MAG with flux-cored wire)Joining––––Material group 1.2 (unalloyed steels)
Fusion welding (welding process 141 – TIG)Joining––––Material group 8.1 (stainless steels)
Stud welding (welding process 783 – arc stud welding)Joining––––Material group 1.2 (unalloyed steels)
Design and structural engineeringEngineering––––Steel

Additional services

PlanningDesignFabricationErection of steel structures and metal construction workWelded assembliesComposite slabsHalls with foil cladding

Reference customers

SBB (service facilities)Grün Stadt Zürich (Koch Park, client)

Quality & Certificates

Mauchle Stahlbau AG is certified to ISO 9001:2015 and ISO 14001:2015 (SQS, Reg. No. 41569) as well as to ISO 3834-2:2021 for the fusion welding of metallic materials (Reg. No. 45114). Welding supervision is carried out by a certified welding coordinator (Level S, IWT) with a deputy (Level C, IWE).

EvidenceSursee
ISO 9001:2015
ISO 14001:2015
ISO 3834-2:2021

History

  1. 1964

    Foundation of the family-owned company; more than 60 years of planning and design of steel structures.

  2. 2026

    Prix Acier 2026 for the project "Koch Park and Coal Storage Hall" in Zurich as steel construction partner.

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