System solutions in plastics, concrete and UHFB for civil, road and tunnel construction
MAUDERLI AG
Schachen (CH) · Satteins (AT)New on Amplifa
About MAUDERLI
MAUDERLI AG is a Swiss family-owned company based in Schachen (Canton of Lucerne) and has been a provider of plastic applications for civil, road and tunnel construction for over fifty years. The company manufactures pipes, shafts, shaft covers and infrastructure systems – standardized or custom-made – and complements these to form complete system solutions in plastics, concrete and UHFB. Custom plastic applications are created in the plastics workshop, while the UHFB manufactory has been producing solid elements made from the in-house developed ultra-high-performance fibre-reinforced building material zeroUltra one since 2019, including highly loadable slot channels with anti-slip texture. Through the development of this material, Mauderli transformed from a product to a system supplier. Customers include Zurich Airport and the tunnel builders of the Brenner Base Tunnel. With its Austrian subsidiary WIROPLAST-MAUDERLI GmbH & Co in Satteins, the company serves the markets in Switzerland, Austria and adjacent regions. For the development of its UHFB material, MAUDERLI AG won the 2024 Innovation Award of the Chamber of Commerce of Central Switzerland (IHZ).
- Site
- Schachen
- Processes
- Plastics workshop (plastic applications/manufacturing), UHFB manufactory (custom solid elements made of ultra-high-performance fibre-reinforced building, Manufacturing of pipes, shafts, shaft covers and infrastructure systems for civil,, Production of highly loadable slot channels with anti-slip texture, Plastics workshop, UHFB manufactory, System solutions in plastics, concrete and UHFB, Storage containers on construction sites
- Materials
- Plastics, UHFB zeroUltra one (ultra-high-performance fibre-reinforced building material), Concrete, zeroUltra one (ultra-high-performance fibre-reinforced building material)
- Certificates
- ISO 9001
- Founded
- 1972
- Industries
- Civil engineering, Road construction, Tunnel construction, Infrastructure construction, Airport construction
- 01
Consulting and project support
- 02
Plastics workshop (plastic applications)
- 03
UHFB manufactory (custom solid elements)
- 04
Manufacturing of pipes, shafts, shaft covers and infrastructure systems
- 05
System preparation and assembly
- 06
Delivery to the construction site including storage container service
Materials & Processes
zeroUltra one (ultra-high-performance fibre-reinforced building material)
Includes ultra-high-performance fibre-reinforced building material for custom solid elements and slot channels in infrastructure construction.
Plastics
Basis for pipes, shafts and custom-made applications in the plastics workshop.
Concrete
Building material for system solutions in civil, road and tunnel construction.
Sites
Schachen (CH)
CHHeadquarters, production
- Materials
- Plastics, UHFB zeroUltra one, concrete
- Plastics workshop
- UHFB manufactory
Satteins (AT)
ATSubsidiary WIROPLAST-MAUDERLI GmbH & Co (Austria)
- Materials
- Plastics
Components & Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Plastics workshop (plastic applications/manufacturing)Plastics | – | – | – | – | Plastics |
| UHFB manufactory (custom solid elements made of ultra-high-performance fibre-reinforced buildingCasting | – | – | – | – | UHFB (ultra-high-performance fibre-reinforced building, Concrete |
| Manufacturing of pipes, shafts, shaft covers and infrastructure systems for civil,Plastics | – | – | – | – | Plastics, UHFB (zeroUltra one), Concrete |
| Production of highly loadable slot channels with anti-slip textureCasting | – | – | – | – | UHFB (zeroUltra one) |
Additional services
Reference customers
Quality
As a system supplier for demanding infrastructure projects such as Zurich Airport and the Brenner Base Tunnel, Mauderli manufactures durable, standardized and custom-made solutions. Certifications are not specified on the website.
| Evidence | Schachen (CH) |
|---|---|
| ISO 9001 |
History
- 1972
Founded with a focus on plastic pipe trading
- 1982
Own production facility in Schachen
- 1994
Acquisition of Wiroplast GmbH & Co, market entry in Austria
- 2019
Start of production of solid elements made of UHFB
- 2020
Development of the ultra-high-performance fibre-reinforced building material zeroUltra one (UHFB), transformation from product to system supplier
- 2024
Winner of the Innovation Award of the Chamber of Commerce of Central Switzerland (IHZ)