Mauell plans and manufactures control rooms, control desks and mosaic operator panels as a turnkey general contractor for critical infrastructures.
Mauell GmbH
Velbert · Dillsburg (USA) · São Paulo (Brazil)New on Amplifa
Expertise in Control Room and Control Desk Technology
Mauell GmbH is a systems provider for control and visualization technology based in Velbert. As general contractor, the company handles the planning and turnkey implementation of control centers, control rooms and control desks – from basic analysis and CAD-supported room planning through architecture and control room interior fit-out (climate ceilings, acoustics, lighting design, raised floors) to commissioning, documentation and maintenance. The core product is its own mosaic technology: modular operator panels in the grid systems T, TX, K, M, M24x48T and MTS 24 made from polycarbonate and metal-based carrier systems, manufactured and assembled in-house. The portfolio is complemented by large-screen display solutions, KVM systems and safety-relevant Critical Action Panels (CAPs) including cabinet solutions, cabling and labeling. The systems are compatible with legacy installations from Siemens, H&B/ABB, AEG, BBC and other manufacturers and are suitable for retrofit projects. Customers come from power supply, power plant and nuclear technology, traffic / traffic control engineering, industry, waste treatment and public safety.
- Site
- Velbert
- Processes
- Planning and turnkey implementation of control rooms and control desks (general contractor), Large-screen display solutions and KVM systems for process visualization, Qualification of mosaic panels with seismic tests and vibration testing of control desks, General contractor services for control rooms and control centers, Control desk planning, Mosaic technology / mosaic operator panels, Large-screen displays and LED video walls, KVM systems
- Materials
- Polycarbonate, Metal (metal-based mosaic grid system), Metal-based mosaic grid
- Certificates
- ISO 9001:2015, ISO 14001:2015, ISO 45001:2023, ISO 19443 / KTA 1401 (nuclear)
- Founded
- 1957
- Industries
- Critical infrastructures (KRITIS), Power supply, Power plants and nuclear power plants, Traffic / traffic control engineering, Industrial plants, Waste incineration and waste treatment plants
- 01
Basic analysis and CAD-supported control desk planning
- 02
Design of the mosaic and cabinet solutions
- 03
Manufacture of the mosaic systems (polycarbonate and metal)
- 04
Assembly including cabling and labeling
- 05
Building services and control room interior fit-out
- 06
Commissioning, documentation and maintenance
Mosaic Systems and Materials
Polycarbonate
Carrier system of the mosaic systems T, TX and K for self-supporting, lightweight grid surfaces.
Metal-based mosaic grid
Grid systems M and MTS 24 with high stability for console plates and mosaic panels of any size, also available curved.
Locations
Velbert
DEHeadquarters and corporate head office
- Materials
- Polycarbonate, Metal (mosaic grid systems)
- Mosaic manufacturing
- CAD-supported planning tools
- Testing facilities for seismic tests and vibration tests
Dillsburg (USA)
USBranch office (Mauell Corporation)
São Paulo (Brazil)
BRBranch office (Mauell Brazil)
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Planning and turnkey implementation of control rooms and control desks (general contractor)Engineering | – | – | – | – | – |
| Assembly | – | – | – | – | Polycarbonate, Metal (metal-based grid) |
| Assembly | – | – | – | – | – |
| Large-screen display solutions and KVM systems for process visualizationAssembly | – | – | – | – | – |
| Assembly | – | – | – | – | – |
| Assembly | – | – | – | – | – |
| Qualification of mosaic panels with seismic tests and vibration testing of control desksTesting | – | – | – | – | – |
| Engineering | – | – | – | – | – |
Additional services
Certifications and Quality Assurance
Mauell GmbH operates an integrated management system according to ISO 9001, ISO 14001 and ISO 45001 (all TÜV NORD CERT) and operates in the nuclear sector in accordance with ISO 19443 and KTA 1401. Mosaic panels are qualified through seismic tests, and control desks undergo vibration testing.
| Evidence | Velbert |
|---|---|
| ISO 9001:2015 | |
| ISO 14001:2015 | |
| ISO 45001:2023 | |
| ISO 19443 / KTA 1401 (nuclear) |
Company History
- 1957
Foundation of 'Relais- und Feinwerkbau Essen Helmut Mauell' in Essen-Werden.
- 1961
Patenting and market launch of the first mosaic operator panels.
- 1970
Branch office in Brazil opened.
- 1971
Market entry in the USA.
- 1982
Foundation of Helmut Mauell BV in the Netherlands.
- 2001
Introduction of large-screen rear projection systems for control desks.
- 2016
Management buy-out and renaming to 'Mauell GmbH'.