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Mauerspecht – Fertigung

Specialist service provider for mobile ultra-high-pressure water jet technology, water jet cutting up to 2,500 bar and sewer robotics (Drain-Jet Robotics®).

Mauerspecht Logo

MAUERSPECHT GmbH

Coswig (Saxony)New on Amplifa

1995Founded
1 locationCoswig near Dresden
up to 2,500 barOperating pressure
DN 150–1,000Pipe diameter Drain-Jet Robotics®

About Mauerspecht

MAUERSPECHT GmbH is a service provider based in Coswig near Dresden, specialising in mobile ultra-high-pressure water jet and water cutting technology. The company was founded in 1995 and converted into a GmbH in 1998. Its core services are ultra-high-pressure water jet cutting as a cold cutting process up to 2,500 bar, the abrasive suspension cutting process (WAS) and sewer rehabilitation with the in-house ultra-high-pressure water jet robot system Drain-Jet Robotics® for pipe diameters from DN 150 to DN 1,000. The processes are used mainly in the petrochemical and chemical industries, in nuclear power plants and biomass power plants, in pipe and sewer technology and in bridge rehabilitation – including underwater and in explosion-hazard areas. In addition to application equipment from renowned manufacturers' product lines, Mauerspecht develops project-specific jigs, manipulator systems and complex machines in-house. Customers are located throughout Germany and in neighbouring European countries.

Site
Coswig
Processes
Ultra-high-pressure water jet cutting / water jet cutting, Water-Abrasive Suspension (WAS) cutting process / abrasive cutting (suspension cutting process), Ultra-high-pressure water jetting (UHP water jetting), Drain-Jet Robotics® (sewer rehabilitation with ultra-high-pressure water jet robots), Grout removal (joint mortar / injection mortar removal), Bridge rehabilitation (ultra-high-pressure water jet applications), Sewer rehabilitation with ultra-high-pressure water jet robotics (Drain-Jet Robotics®), Ultra-high-pressure water jet cutting (WAS cold cutting process up to 2,500 bar)
Materials
Abrasive garnet sand, Abrasive sharp sand, Abrasive cutting (suspension cutting process), Ultra-high-pressure water jetting, Drain-Jet Robotics®, Ultra-high-pressure water jet cutting (cold cutting)
Certificates
DIN EN ISO 9001:2015, Safety Certificate Contractors (SCC), Permit under § 15 StrlSchV (work in third-party facilities), ISO 9001, Other (SCC, BG Bau), Other (§ 15 StrlSchV), ISO 14001, ISO 45001
Founded
1995
Industries
Petrochemical industry, Chemical industry, Power plants (nuclear power plants and biomass power plants), Pipe and sewer technology, Bridge rehabilitation, Power plants (in particular nuclear power plants and biomass power plants)
  1. 01

    Consulting and project planning

  2. 02

    In-house development of jigs and robot systems

  3. 03

    Deployment planning

  4. 04

    On-site ultra-high-pressure water jet cutting or sewer robotics operation

  5. 05

    Medium separation and proper disposal

  6. 06

    Documentation and service

Materials & Processes

WAS

Abrasive cutting (suspension cutting process)

Water jet cutting with abrasive additives (garnet sand) as an approved cold cutting process for sensitive areas or underwater.

UHP

Ultra-high-pressure water jetting

Mobile ultra-high-pressure water jet technology up to 2,500 bar for rehabilitation, removal and cutting without heat input.

DJR

Drain-Jet Robotics®

In-house camera-guided ultra-high-pressure water jet robot system for obstacle removal in sewers from DN 150 to DN 1,000.

Kaltschnitt

Ultra-high-pressure water jet cutting (cold cutting)

Cutting of all materials, including the hardest materials and sandwich construction, without heat or spark formation – suitable for explosion-hazard areas.

Locations

Standort Coswig

Coswig

DE

Head office and deployment preparation

  • Ultra-high-pressure water jet robots Drain-Jet Robotics® (Brunhilde DN 150, Bruno mini DN 200–400, Bruno DN 300–1,000)
  • UHP ultra-high-pressure pumps up to 2,500 bar
  • Mobile ultra-high-pressure water jet technology (vehicle fleet)

Components & Applications

Ultra-high-pressure water jet robot Bruno (DN 300–1,000)
Ultra-high-pressure water jet robot Bruno (DN 300–1,000)Drain-Jet Robotics® · Pipe and sewer technology
Ultra-high-pressure water jet robot Bruno mini (DN 200–400)
Ultra-high-pressure water jet robot Bruno mini (DN 200–400)Drain-Jet Robotics® · Pipe and sewer technology
Ultra-high-pressure water jet robot Brunhilde (DN 150)
Ultra-high-pressure water jet robot Brunhilde (DN 150)Drain-Jet Robotics® · Pipe and sewer technology
Pipe internal cutting by water jet cutting
Pipe internal cutting by water jet cuttingWAS abrasive cutting · Power plants
Concrete removal by ultra-high-pressure water jet
Concrete removal by ultra-high-pressure water jetSpecial applications · Bridge rehabilitation
Ultra-high-pressure operation in sewers (DN 1,100)
Ultra-high-pressure operation in sewers (DN 1,100)UHP · Pipe and sewer technology

Inside the production

Ultra-high-pressure water jet cutting
Ultra-high-pressure water jet cutting
Ultra-high-pressure water jet operation in a sewer (UHP)
Ultra-high-pressure water jet operation in a sewer (UHP)
Ultra-high-pressure water jet cutting in action
Ultra-high-pressure water jet cutting in action
Team Mauerspecht
Team Mauerspecht
UHP operation in sewers (DN 1100)
UHP operation in sewers (DN 1100)
Technology team of Mauerspecht GmbH
Technology team of Mauerspecht GmbH
Certified competence to ISO 9001 and SCC
Certified competence to ISO 9001 and SCC

Industries

Petrochemical industryChemical industryPower plants (nuclear power plants and biomass power plants)Pipe and sewer technologyBridge rehabilitationPower plants (in particular nuclear power plants and biomass power plants)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Ultra-high-pressure water jet cutting / water jet cuttingCutting–––––
Water-Abrasive Suspension (WAS) cutting process / abrasive cutting (suspension cutting process)Cutting––––all materials
Ultra-high-pressure water jetting (UHP water jetting)Surface–––––
Drain-Jet Robotics® (sewer rehabilitation with ultra-high-pressure water jet robots)Engineering–––––
Grout removal (joint mortar / injection mortar removal)Surface–––––
Bridge rehabilitation (ultra-high-pressure water jet applications)Engineering–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Ultra-high-pressure water jet robot / water jet robot (Drain-Jet Robotics®)Mauerspecht Drain-Jet Robotics®–DN 150 - DN 1,000 (Brunhilde DN 150, Bruno mini DN 200-400, Bruno DN 300-1,000)–Coswig
Ultra-high-pressure pumps (UHP pumps, up to 2,500 bar)––––Coswig
Mobile ultra-high-pressure water jet technology (vehicle fleet)––––Coswig
Ultra-high-pressure water jet robot BrunoMauerspecht Bruno–DN 300 - 1,000–Coswig
Ultra-high-pressure water jet robot Bruno miniMauerspecht Bruno mini–DN 200 - 400–Coswig
Ultra-high-pressure water jet robot BrunhildeMauerspecht Brunhilde–DN 150–Coswig

Additional services

Sewer rehabilitation with ultra-high-pressure water jet robotics (Drain-Jet Robotics®)Ultra-high-pressure water jet cutting (WAS cold cutting process up to 2,500 bar)Abrasive cutting (suspension cutting process)Special applications with custom manipulator systems and jig constructionIn-house development of project-specific devices and machinesOperation underwater and in explosion-hazard areas

Quality & Certification

Mauerspecht is certified to DIN EN ISO 9001:2015 (GZQ) and recognised as a Safety Certificate Contractor (SCC, BG Bau); in addition, it holds a permit under § 15 StrlSchV for work in third-party facilities. Occupational safety follows the rules of DGUV 100-500 (chapter 2.36, working with liquid jets) with regular technical inspections under the Industrial Safety Ordinance.

EvidenceCoswig
ISO 9001
Other (SCC, BG Bau)
Other (§ 15 StrlSchV)
ISO 14001
ISO 45001

History

  1. 1995

    Founded as a sole proprietorship on 15.05.1995

  2. 1998

    Converted to MAUERSPECHT GmbH on 03.03.1998

  3. 2009

    Initial ISO 9001 certification in June 2009, with continuous recertification ever since

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