High-pressure solutions: nitrogen generators, gas recovery systems, high-pressure storage up to 1,000 bar
Maximator Gas Solutions GmbH
Heistenbach · HeadquartersNew on Amplifa
About Maximator Gas Solutions
Maximator Gas Solutions GmbH is a manufacturer and service provider in the field of gas high-pressure technology based in Heistenbach (Rhineland-Palatinate). Founded in 2018, the company — a subsidiary of Maximator GmbH and part of the Schmidt & Kranz Group — develops, designs and installs high-pressure vessels and systems for processing and handling a wide range of process gases. The portfolio includes compressed-air-driven PSA nitrogen generator systems with purities up to 99.999 % (10 ppm) for nitrogen-assisted laser cutting and medical applications, helium and gas recovery systems for leak testing, stationary and mobile solutions for methane recovery in accordance with the EU Methane Regulation (EU 2024/1787), as well as high-pressure storage up to 1,000 bar. In addition, the company offers service and maintenance with 24/7 availability, spare parts management, burst and pressure cycling tests up to 2,500 bar, and on-site TÜV inspections. The management system certification according to DIN EN ISO 9001:2015 covers sales, planning, design and development as well as installation of gas high-pressure technology.
- Site
- Heistenbach
- Processes
- On-site nitrogen generation (PSA nitrogen generator systems), Nitrogen generation up to 99.999 % / 10 ppm purity, High-pressure storage up to 1,000 bar, Helium recovery and recycling for leak tests, Methane recovery / mobile booster compressor (methane recovery trailer), DUAL container (nitrogen generation & methane recovery), Vent Gas Recovery container (recovery of leakage gases), Burst and pressure cycling tests on gas cylinders, valves and pressure vessels up to 2500 bar
- Materials
- Nitrogen, Helium, Methane / Natural Gas, Hydrogen, Noble Gases
- Certificates
- DIN EN ISO 9001:2015, ISO 9001
- Founded
- 2018
- Industries
- Metal processing (laser cutting), Medical technology, Gas pipelines and distribution grid operators, Municipal utilities and gas works, Gas storage and LNG terminals, Gas pipeline repair and grid service
- 01
Consulting and project design
- 02
Planning and development of the system
- 03
Installation of gas high-pressure technology
- 04
Installation and commissioning
- 05
Service, maintenance and spare parts management
Process Gases & Processes
Nitrogen
On-site generation via PSA technology up to 99.999 % purity, e.g. as cutting gas for laser cutting and as barrier gas/inerting medium.
Helium
Tracer gas for leak tests, recovered almost completely and recycled with recovery systems.
Methane / Natural Gas
Controlled recovery from pipelines and collection tanks to avoid emissions in accordance with the EU Methane Regulation.
Hydrogen
Recovery analogous to helium, e.g. in the context of hydrogen tanks and fuel cell applications.
Noble Gases
Recovery systems for other noble gases to reduce costs with large gas volumes.
Locations
Heistenbach
DEHeadquarters: sales, planning, project design, installation, service and testing services
- PSA nitrogen generator
- Nitrogen container (stationary)
- DUAL container
- Vent Gas Recovery container
- Mobile booster compressor (methane recovery trailer, ATEX)
- Helium recovery systems with portable container test benches
- High-pressure storage up to 1,000 bar
- Test benches for burst and pressure cycling tests up to 2,500 bar (water) / 350 bar (air)
Systems & Equipment
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| On-site nitrogen generation (PSA nitrogen generator systems)Engineering | – | – | – | – | – |
| Nitrogen generation up to 99.999 % / 10 ppm purityEngineering | – | – | – | – | Nitrogen |
| High-pressure storage up to 1,000 barEngineering | – | – | – | – | Steel |
| Helium recovery and recycling for leak testsEngineering | – | – | – | – | Helium, Hydrogen, Methane, Noble Gases |
| Methane recovery / mobile booster compressor (methane recovery trailer)Engineering | – | – | – | – | Methane, Natural Gas |
| DUAL container (nitrogen generation & methane recovery)Engineering | – | – | – | – | Nitrogen, Methane |
| Vent Gas Recovery container (recovery of leakage gases)Engineering | – | – | – | – | Methane |
| Burst and pressure cycling tests on gas cylinders, valves and pressure vessels up to 2500 barTesting | – | – | – | – | – |
| Pressure cycling and surge tests up to 1000 bar (water) or 350 bar (air), testing at -20 to 250Testing | – | – | – | – | – |
| Installation of gas high-pressure technology including high-pressure vessels and systems forAssembly | – | – | – | – | – |
| Planning, project design & development of systems and system componentsEngineering | – | – | – | – | – |
| Installation and maintenance of high-pressure systems, TÜV inspection on siteAssembly | – | – | – | – | – |
8 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| PSA nitrogen generator | Maximator Gas Solutions | – | – | – | Heistenbach |
| Nitrogen container (stationary) | Maximator Gas Solutions | – | – | – | Heistenbach |
| DUAL container (nitrogen/methane recovery) | Maximator Gas Solutions | – | – | – | Heistenbach |
| Vent Gas Recovery container | Maximator Gas Solutions | – | – | – | Heistenbach |
| Mobile booster compressor / methane recovery trailer (ATEX) | Maximator Gas Solutions | – | – | – | Heistenbach |
| Helium recovery system with portable container test benches | Maximator Gas Solutions | – | – | – | Heistenbach |
| High-pressure storage up to 1,000 bar | Maximator Gas Solutions | – | – | – | Heistenbach |
| High-pressure storage (optional for nitrogen systems) 600 liters, up to 350 bar | Maximator Gas Solutions | – | 600 l, 350 bar | – | Heistenbach |
Additional services
Quality & Certification
Maximator Gas Solutions GmbH is certified according to DIN EN ISO 9001:2015 (TÜV SÜD, certificate 12 100 69748 TMS) for sales, planning, project design, development and installation of gas high-pressure technology. Testing services include burst and pressure cycling tests up to 2,500 bar (water) or 350 bar (air) as well as recurring TÜV inspections on site.
| Evidence | Heistenbach |
|---|---|
| ISO 9001 |
History
- 2018
Foundation of Maximator Gas Solutions GmbH as a subsidiary of Maximator GmbH, part of the Schmidt & Kranz Group
- 2025
Initial certification of the management system according to DIN EN ISO 9001:2015 by TÜV SÜD (valid until 28.08.2028)