Manufacture of implants and surgical instruments including surface treatment and laser marking
Mayer Medizintechnik GmbH
TuttlingenNew on Amplifa
About Mayer Medizintechnik
Mayer Medizintechnik GmbH is a service and manufacturing company from Tuttlingen, in the heart of the medical technology region. As an OEM supplier, the company manufactures Class IIb implants such as bone wires and bone nails as well as surgical instruments. In addition, Mayer Medizintechnik offers surface services: anodizing of titanium and steel, electropolishing, gold plating as well as laser welding and laser marking of surgical instruments with a TRUMPF laser. A repair service handles sharpening, regrinding, finishing, part replacement as well as inspection and cleaning of instruments of all brands, including complete container sets from the orthopedic-surgical field. Production is carried out according to DIN EN ISO 13485. The range is rounded off by packaging and labeling in PE or PA bags or PE tubes. Customers come from medical technology, in particular orthopedics and surgery.
- Site
- Tuttlingen
- Processes
- Manufacture of implants (bone wires, bone nails) as OEM, Manufacture of surgical instruments, Repair of surgical instruments (sharpening and regrinding, reworking to a new finish,, Electropolishing, Electroplating / anodizing (anodizing of titanium and steel), Gold plating, Laser marking (logos, serial numbers, circumferential markings), Laser welding
- Materials
- Titanium, Steel, Gold (gold plating), Gold
- Certificates
- DIN EN ISO 13485 / Directive 93/42/EEC Annex II (excluding Section 4), GS1 participation certificate (GLN 4251843500004, GCP 42518435), ISO 13485 / Directive 93/42/EEC Annex II
- Founded
- 1994
- Industries
- Medical technology, Orthopedics/Surgery
- 01
Manufacture of implants and surgical instruments
- 02
Surface treatment (electropolishing, anodizing, gold plating)
- 03
Laser welding and laser marking
- 04
Repair service
- 05
Packaging and labeling
Materials and Processes
Titanium
Used for Kirschner wires, anodizing and laser marking; only selected titanium grades.
Steel
Material for surgical instruments, anodizing, gold plating and laser marking.
Gold
For gold plating of instrument handles and carbide marking.
Location
Tuttlingen
DEProduction and Administration
- Materials
- Titanium, steel
- TRUMPF laser marking system
Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacture of implants (bone wires, bone nails) as OEMAssembly | – | – | – | – | Titanium, Steel |
| Manufacture of surgical instrumentsAssembly | – | – | – | – | – |
| Repair of surgical instruments (sharpening and regrinding, reworking to a new finish,Surface | – | – | – | – | Steel |
| ElectropolishingSurface | – | – | – | – | – |
| Electroplating / anodizing (anodizing of titanium and steel)Surface | – | – | – | – | Titanium, Steel |
| Gold platingSurface | – | – | – | – | Steel |
| Laser marking (logos, serial numbers, circumferential markings)Surface | – | – | – | – | Steel, Titanium |
| Laser weldingJoining | – | – | – | – | Steel, Titanium |
| Packaging and labelingAssembly | – | – | – | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Laser marking system | TRUMPF | – | – | – | Tuttlingen |
Additional services
Quality
Production is carried out according to DIN EN ISO 13485 in accordance with Annex II of EC Directive 93/42/EEC; the quality assurance system is monitored by the Notified Body mdc.
| Evidence | Tuttlingen |
|---|---|
| ISO 13485 / Directive 93/42/EEC Annex II |
Company History
- 1994
Foundation of the company
- 1996
Founding of Mayer Medizintechnik GmbH
- 1998
Move to own premises in Fridingen an der Donau; setup and introduction of the OM system and certification
- 2004
Occupancy of the newly built company building at the current location in Tuttlingen
- 2005
Start of the services anodizing (titanium/steel), electropolishing, gold plating, laser welding and laser marking