Sheet laser cut parts, bent, turned, and milled parts, as well as complete welded assemblies made from steel, stainless steel, and aluminum
Mayer Metallbau GmbH & Co. KG
Gingen an der Fils, GermanyNew on Amplifa
About Mayer Metallbau
Mayer Metallbau GmbH & Co. KG, based in Gingen an der Fils, is a family-run business with 17 employees specializing in laser and metal processing. The production program ranges from sheet cutting to bending, turning, and milling parts, up to complete welded constructions and assemblies, including surface treatment upon request via a partner network. Manufacturing is done in steel, stainless steel, and aluminum on two Trumpf CO2 flatbed lasers, three bending presses, and round bending machines; further processes include MIG/MAG, TIG, resistance spot, and stud welding, soldering, deburring, grinding, and mechanical processing. Customers primarily come from mechanical and plant engineering. Subcontracting for sheet circuit boards in various batch sizes is also offered. Work preparation creates offers based on drawings, 3D models, paper drawings, or sample parts.
- Site
- Gingen an der Fils
- Processes
- Laser Cutting (CO2 Flatbed Laser), Press Brake Bending, Round Bending (various radii, e.g., ellipses), Round Bending (constant radii), Sheet Circuit Board Deburring (Through-deburring), Pipe Grinding (Through-pipe grinding machine, stainless steel pipes), Band Grinding / Matt Brushed Finish, Surface Treatment (Painting, Powder Coating, Galvanizing, Bright Annealing, Blasting) via Partner
- Materials
- Stainless Steel, Aluminum, Steel, Laser and Metal Processing
- Founded
- 1990
- Employees
- 17
- Industries
- Mechanical and Plant Engineering, Metal and Sheet Processing, Banks/Furnishings (historic)
- 01
Consulting and Work Preparation (CAD/CAM)
- 02
Material Procurement and Logistics
- 03
Laser Cutting
- 04
Bending and Round Bending
- 05
Welding and Joining
- 06
Mechanical Processing (Drilling, Turning, Milling)
- 07
Deburring and Surface Treatment
- 08
Assembly of Complete Assemblies
Materials and Processes
Steel
Laser cuts up to 25 mm sheet thickness as well as bending and welded constructions for mechanical and plant engineering.
Stainless Steel
Laser cutting up to 20 mm; pipe grinding of stainless steel pipes for even high-quality surfaces.
Aluminum
Laser cutting of aluminum sheets up to 12 mm thickness.
Laser and Metal Processing
Core processes with two CO2 flatbed lasers (Trumpf laser 4050 and 3050) including subcontracting for sheet circuit boards.
Locations
Gingen an der Fils
DEHeadquarters and Production
- Part weight / size
- Sheet parts up to 4000 × 2000 mm; profiles up to 200 × 200
- Lot size
- Subcontracting in any batch size; soldering for small batch sizes
- Materials
- Steel, Stainless Steel, Aluminum
- Trumpf Trulaser 4050 (5 kW, 4000 × 2000 mm)
- Trumpf Trulaser 3050 (5 kW, 3000 × 1500 mm)
- Trumpf Trumabend V50 (1200 mm, 500 kN)
- Trumpf Trumabend V85 (3000 mm, 850 kN)
- Trumpf Trumabend V320 (4000 mm, 3200 kN)
- 3-Roll Round Bending Machine
- Controlled 4-Roll Round Bending Machine
- Fladder Through-deburring Machine (1000 mm width)
- Through-pipe Grinding Machine
- Band Grinding Machine
- Demmeler Grid Welding Tables
- Band Saw and Circular Saw
- Presses and Rolls for Straightening and Forming
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Laser Cutting (CO2 Flatbed Laser)Machining | – | 4000 mm × 2000 mm | – | – | Stainless Steel, Aluminum, Steel |
| Press Brake BendingForming | – | 4000 mm | – | – | – |
| Round Bending (various radii, e.g., ellipses)Forming | – | 1000 mm | – | – | – |
| Round Bending (constant radii)Forming | – | 2000 mm | – | – | – |
| Sheet Circuit Board Deburring (Through-deburring)Surface | – | 1000 mm | – | – | – |
| Pipe Grinding (Through-pipe grinding machine, stainless steel pipes)Surface | – | – | – | – | Stainless Steel |
| Band Grinding / Matt Brushed FinishSurface | – | – | – | – | – |
| Surface Treatment (Painting, Powder Coating, Galvanizing, Bright Annealing, Blasting) via PartnerSurface | – | – | – | – | – |
| MIG/MAG WeldingJoining | – | – | – | – | – |
| TIG WeldingJoining | – | – | – | – | – |
| Resistance Spot WeldingJoining | – | – | – | – | – |
| Stud WeldingJoining | – | – | – | – | – |
| Soldering (small batch sizes)Joining | – | – | – | – | – |
| Welded Constructions with Grid Welding TablesJoining | – | – | – | – | – |
| TurningMachining | – | – | – | – | – |
| MillingMachining | – | – | – | – | – |
| Drilling and TappingMachining | – | – | – | – | – |
| Cutting of Profiles (Band Saw, Circular Saws)Machining | – | 200 x 200 mm Profile | – | – | – |
| Straightening and Forming of Sheets, Tubes, and Semi-finished Goods (Presses and Rolls)Forming | – | – | – | – | – |
| Consulting / Work Preparation (CAD/CAM, Offer generation from Drawings, 3D Models,Engineering | – | – | – | – | – |
| Assembly of Complete AssembliesAssembly | – | – | – | – | – |
15 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CO2 Flatbed Laser | Trumpf Trulaser 4050 | – | 4000 x 2000 mm | – | Gingen/Fils |
| CO2 Flatbed Laser | Trumpf Trulaser 3050 | – | 3000 x 1500 mm | – | Gingen/Fils |
| Press Brake (2-Axis Back Gauge) | Trumpf Trumabend V50 | – | max. Bending Length 1200 mm, max. Pressure 500 kN | – | Gingen/Fils |
| Press Brake (4-Axis Back Gauge) | Trumpf Trumabend V85 | – | max. Bending Length 3000 mm, max. Pressure 850 kN | – | Gingen/Fils |
| Press Brake (6-Axis Back Gauge) | Trumpf Trumabend V320 | – | max. Bending Length 4000 mm, max. Pressure 3200 kN | – | Gingen/Fils |
| 3-Roll Round Bending Machine | – | – | – | – | Gingen/Fils |
| Controlled 4-Roll Round Bending Machine | – | – | – | – | Gingen/Fils |
| Through-deburring Machine | Fladder | – | 1000 mm Processing Width | – | Gingen/Fils |
| Through-pipe Grinding Machine | – | – | – | – | Gingen/Fils |
| Band Grinding Machine | – | – | – | – | Gingen/Fils |
| Grid Welding Table | Demmeler | – | – | – | Gingen/Fils |
| Conventional Machining Machines (Drilling, Tapping, Turning, Milling) | – | – | – | – | Gingen/Fils |
| Band Saw | – | – | Profiles up to 200 x 200 mm | – | Gingen/Fils |
| Circular Saw | – | – | Profiles up to 200 x 200 mm | – | Gingen/Fils |
| Presses and Rolls for Straightening and Forming | – | – | – | – | Gingen/Fils |
Additional services
History
- 1990
Peter Mayer founded the company in January with 3 employees; initial core competency was bank fittings, furniture, and special assemblies for mechanical and plant engineering.
Development into a competent partner in the field of sheet metal processing and manufacturing of mechanical components; growth to 17 employees.