Manufacturing technically sophisticated packaging made of paper, board and corrugated board with printing and finishing
Mayer Verpackungs-Technik GmbH
Eulenweg 1, 74199 UntergruppenbachNew on Amplifa
About Mayer Verpackungs-Technik
Mayer Verpackungs-Technik GmbH is a packaging specialist for special shapes and standard solutions based in Untergruppenbach near Heilbronn. The company manufactures folding cartons, sleeves, mailers, cases and data carrier packaging from thin paper up to double-flute corrugated board. The value chain includes CAD design with sampling via cutting plotter, flexo printing in up to four colors, subsequent offset printing, and finishing through coatings, lamination, embossing and perforation. Mayer Verpackungs-Technik developed the CD case that is now common on the market and supplies pressing plants throughout Europe as well as software developers, magazine publishers, administration centers, banks and medical facilities. On request, the company handles just-in-time shipping logistics via forwarding agents from a call-off warehouse. Production is carried out according to DIN EN ISO 9001; FSC-certified materials, food-safe adhesives and CO2-neutral printing are used.
- Site
- Untergruppenbach
- Processes
- Flexo printing (up to 4-color), Offset printing (subsequent 4-color offset printing), 4-color scale plus 2 spot colors, UV matte coating and UV gloss coating, Spot coating, Film lamination, Embossing, Perforations
- Materials
- Paper (thin), Double-flute corrugated board, Board/folding boxboard, Paper, Corrugated board, Flexo printing, Offset printing, Coating and lamination
- Certificates
- DIN EN ISO 9001, FSC, ISO 9001
- Industries
- Automotive suppliers (pressing plants), Software developers, Magazine publishers, Administration centers, Banks, Physicians/hospitals
- 01
CAD design and sampling (cutting plotter)
- 02
Printing (flexo/offset printing)
- 03
Finishing (coating, lamination, embossing)
- 04
Die-cutting, folding, gluing
- 05
Call-off warehouse / just-in-time shipping
Materials and Processes
Paper
Thin paper for cases, sleeves and folders.
Corrugated board
Double-flute corrugated board for technically sophisticated packaging.
Board/folding boxboard
Folding boxboard for software packaging and sleeves.
Flexo printing
Up to 4-color flexo printing on paper, board and corrugated board.
Offset printing
Subsequent 4-color offset printing.
Coating and lamination
UV matte coating, UV gloss coating, spot coating and film lamination.
Die-cutting and folding
Die-cutting and folding processes for special shapes and standard solutions.
Locations
Untergruppenbach
DEHeadquarters, production and administration
- Materials
- Paper, board, corrugated board
- Flexo printing machine
- Offset printing machine
- Die-cutting machine
- Folding machine
- Cutting plotter
- CAD system
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Flexo printing (up to 4-color)Surface | – | – | – | – | Paper, Board, Corrugated board |
| Offset printing (subsequent 4-color offset printing)Surface | – | – | – | – | Paper, Board, Corrugated board |
| 4-color scale plus 2 spot colorsSurface | – | – | – | – | Paper, Board, Corrugated board |
| UV matte coating and UV gloss coatingSurface | – | – | – | – | Paper, Board, Corrugated board |
| Spot coatingSurface | – | – | – | – | Paper, Board, Corrugated board |
| Film laminationSurface | – | – | – | – | Paper, Board, Corrugated board |
| EmbossingSurface | – | – | – | – | Paper, Board, Corrugated board |
| PerforationsSurface | – | – | – | – | Paper, Board, Corrugated board |
| Die-cutting processesForming | – | – | – | – | Paper, Board, Corrugated board |
| FoldingForming | – | – | – | – | Paper, Board, Corrugated board |
| Gluing/laminating (closure technology: self-adhesive, wet-adhesive closures, adhesive tapes)Joining | – | – | – | – | Paper, Board, Corrugated board |
| CAD design and sampling (packaging design)Engineering | – | – | – | – | Paper, Board, Corrugated board |
| Manufacture of folding cartons, sleeves, mailers and cases (special shapes and standard solutions)Assembly | – | – | – | – | Paper, Board, Corrugated board |
| Filing hole punchingSurface | – | – | – | – | Paper, Board, Corrugated board |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Flexo printing machine | – | – | – | – | Untergruppenbach |
| Offset printing machine | – | – | – | – | Untergruppenbach |
| Die-cutting machine | – | – | – | – | Untergruppenbach |
| Folding machine | – | – | – | – | Untergruppenbach |
| Cutting plotter (sample production) | – | – | – | – | Untergruppenbach |
| CAD system | – | – | – | – | Untergruppenbach |
Additional services
Quality
Production is carried out according to DIN EN ISO 9001; an appropriate quality management system was developed for machine-processed products such as CD cases. Proof prints and print approvals are part of the process.
| Evidence | Untergruppenbach |
|---|---|
| ISO 9001 | |
| FSC |