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MCT Brattberg – Fertigung

Cable and pipe transit systems (Brattberg system) for fire-resistant, pressure-tight and gas-tight sealing

MCT Brattberg Logo

MCT BRATTBERG Vertriebs-GmbH

Messel (DE) · Karlskrona (SE)New on Amplifa

1759Founded (origin Lyckeåborg)
95%Export share from Sweden
2 locationsSales (DE) and manufacturing (SE)
S-30/S-90Fire protection according to DIN 4102 Part 9

Cable and pipe sealing to the highest safety requirements

The MCT Brattberg system is a modular cable and pipe transit developed to the most stringent requirements for fire protection (DIN 4102-9), pressure tightness, gas tightness, explosion protection and EMC. At its core it consists of two components – a frame and the packing and filler pieces – which together form a multifunctional seal through the generated compression pressure. The original manufacturing takes place at MCT Brattberg AB in Karlskrona (Sweden); MCT BRATTBERG Vertriebs-GmbH, based in Messel, is the official sales partner for the German-speaking region and offers frame supply, accessories as well as professional final installation by trained personnel. The range of services includes standard, EMC and ATEX special versions, tender support including the preparation of tender texts, and the web-based configuration software RGPlan for specialist planners. Depending on requirements, frames are available with anti-corrosion primer, hot-dip galvanized, or made of stainless steel V2A/V4A or aluminium. References include Amprion, Tennet, Gasunie, TAL, Uniper, BMW, NATO Air Base Wittmund, WNA Kiel Canal, DLR and Bayerischer Rundfunk. The system is used in the energy industry, shipbuilding, offshore, the automotive industry, waterways, research and communications.

Site
Messel
Processes
Supply and installation of cable and pipe penetration systems (cable and pipe sealing), Planning and configuration of cable/pipe penetrations with web-based software RGPlan, Final installation: measuring, cleaning, greasing, inserting the cables and compressing the frames, RGPlan configuration software for specialist planners, Installation/final installation, Testing, Preparation of tender texts, EMC and ATEX special versions
Materials
Stainless steel V2A, Stainless steel V4A, Aluminium, Lycron rubber (insert blocks), Steel (anti-corrosion primed, hot-dip galvanized), Copper (historic copper hammer), Lycron rubber
Certificates
ISO 9001, ISO 14001, ISO 45001, ISO 3834-2, EN 15085-2, DIN 4102 Part 9 S-30/S-90 approval, ATEX II 2GD Ex e II Ex tD A21, DIN 4102 Part 9 (S-30/S-90)
Founded
1759
Industries
Energy industry, Shipbuilding, Offshore, Transport/Automotive, Waterways, Research & Development
  1. 01

    Engineering/configuration (RGPlan)

  2. 02

    Frame manufacturing (Karlskrona)

  3. 03

    Accessory and frame supply

  4. 04

    Final installation: measuring, cleaning, greasing, inserting the cables,

  5. 05

    Testing and documentation

Materials & Versions

V2A

Stainless steel V2A

Non-rusting frame version for corrosive environments.

V4A

Stainless steel V4A

Non-rusting frame version with increased corrosion resistance.

AL

Aluminium

Alternative frame material, e.g. for EMC applications.

ST

Steel (anti-corrosion primed, hot-dip galvanized)

Standard frame material for construction and industrial applications.

LYC

Lycron rubber

Material of the insert blocks/packing pieces for the sealing pack.

Locations

Messel

DE

Sales GmbH (sales, tender support, final installation)

Karlskrona

SE

Manufacturing (MCT Brattberg AB)

System Components

RGP gland frame
RGP gland frameCable/pipe transit · construction industry
RGS weld frame
RGS weld frameCable/pipe transit · shipbuilding/offshore
RGB construction frame
RGB construction frameCable/pipe transit · construction industry
Packing and filler pieces
Packing and filler piecesSealing pack · all industries
PTG 120 Block
PTG 120 BlockInsert block · sealing systems
RGP installation
RGP installationInstallation · building penetration

Inside the production

Vertical installation
Vertical installation
Horizontal installation
Horizontal installation
RGPlan – web-based configuration software for specialist planners
RGPlan – web-based configuration software for specialist planners
Company view
Company view

Industries

Energy industryShipbuildingOffshoreTransport/AutomotiveWaterwaysResearch & DevelopmentCommunicationsConstruction industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Supply and installation of cable and pipe penetration systems (cable and pipe sealing)Installation––––Steel (anti-corrosion primed, hot-dip galvanized), Stainless steel V2A, Stainless steel V4A, Aluminium, Lycron rubber
Planning and configuration of cable/pipe penetrations with web-based software RGPlanEngineering–––––
Final installation: measuring, cleaning, greasing, inserting the cables and compressing the framesInstallation–––––

Additional services

RGPlan configuration software for specialist plannersInstallation/final installationTestingPreparation of tender textsEMC and ATEX special versionsDownloads/tender documents

Reference customers

AmprionTennetGasuniebayernetsOpen Grid EuropeTAL (Transalpine Oil Pipeline)VerbioUniperBMWFederal Republic of Germany (NATO Air Base Wittmund)Kranbau Köthen GmbHWärtsiläWNA Kiel CanalUniversity of StuttgartFriedrich-Loeffler-InstitutDLR LampoldshausenBayerischer Rundfunk

Certifications & Testing

The management system is certified to ISO 9001, 14001 and 45001 (DNV) and covers the design, manufacture and delivery of fire-resistant and pressure-tight sealing systems; there are also welding certificates (ISO 3834-2, EN 15085-2) as well as numerous product approvals and tests (e.g. DIN 4102-9 Z-19.15-439 to -442, ATEX, IMO, DNV).

EvidenceMesselKarlskrona
ISO 9001
ISO 14001
ISO 45001
DIN 4102 Part 9 (S-30/S-90)
ATEX II 2GD Ex e II Ex tD A21

History since 1759

  1. 1759

    Lyckeåborg in southern Sweden designated as a site for the construction of a copper hammer.

  2. 1945

    After the Second World War the company receives the name Lyckeåborgs Bruk.

  3. 1950

    Lyckeåborg becomes the manufacturer of the MCT Brattberg cable and pipe transit (named after inventor Nils Brattberg); specialization in fire-resistant and pressure-tight sealing begins.

  4. 1970

    Introduction of the round RGP frame, initially for core-drilled holes in concrete.

  5. 1980

    End of nail manufacturing; resources concentrated on MCT Brattberg products.

  6. 1986

    Lyckeåborgs Bruk becomes Lycab; introduction of Lycron rubber for insert blocks and of the composite compression plate with integrated compression bolt.

  7. 1994

    Pre-greased blocks come onto the market.

  8. 1997

    Introduction of the AddBlock (universal block).

  9. 1999

    U-blocks and plugs come onto the market; the company becomes MCT Brattberg AB.

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