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mechaSYS – Fertigung

Laser and waterjet cutting, prototyping in sheet metal and electrical steel assemblies for press-bending technology

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mechaSYS GmbH

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About mechaSYS

mechaSYS GmbH is a manufacturing service provider specializing in prototyping for press-bending technology. The company produces sample parts, prototypes and small series – generally without proportional tooling costs thanks to a modular bending kit. Core manufacturing processes include laser cutting (material thicknesses 0.2–2.0 mm, kerf typically 0.06 mm) and waterjet cutting for sheet thicknesses of 0.2 to 4 mm. A key focus is electrical steel: sheets are laser-cut, backlack-bonded, laser-welded and assembled into assemblies. The offering is complemented by product development and design using modern software and sizing tools, laser welding, laser marking, as well as on-schedule assembly and project management. Customers come from industries such as automotive, energy technology, building technology, the semiconductor industry (leadframes), consumer goods, contact technology, mechanical engineering, medical technology and the furniture industry.

Processes
Laser cutting, Laser cutting (material thickness 0.2–2.0 mm, kerf 0.06 mm), Waterjet cutting, Sheet metal prototyping (press-bending technology, bending kit), Laser welding, Laser marking, Assembly, Product development
Materials
Electrical steel sheet
Industries
Automotive, Energy technology, Building technology, Semiconductor (leadframes), Consumer goods, Contact technology
  1. 01

    Product development / design

  2. 02

    Laser cutting

  3. 03

    Waterjet cutting

  4. 04

    Prototyping (press-bending technology, bending kit)

  5. 05

    Backlack bonding of electrical steel sheets

  6. 06

    Laser welding

  7. 07

    Laser marking

  8. 08

    Assembly

Materials & Processes

Elektroblech

Electrical steel sheet

Laser-cut, backlack-bonded, laser-welded or assembled, among other things for leadframes and rotor assemblies.

Components

Electrical steel product portfolio
Electrical steel product portfolioLaser cutting · Electrical engineering
Fully backlack-bonded rotor
Fully backlack-bonded rotorBacklack bonding of electrical steel sheets · Energy technology
Fixture with electrical steel sheet
Fixture with electrical steel sheetAssembly · Mechanical engineering

Inside the production

Design review meeting at CAD workstation
Design review meeting at CAD workstation
Employee at laser machine
Employee at laser machine
Laser cutting machine with camera alignment technology
Laser cutting machine with camera alignment technology
Component on measuring projector
Component on measuring projector

Industries

AutomotiveEnergy technologyBuilding technologySemiconductor (leadframes)Consumer goodsContact technologyMechanical engineeringMedical technologyFurniture industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser cuttingMachining––––Elektroblech
Laser cutting (material thickness 0.2–2.0 mm, kerf 0.06 mm)Machining––––Elektroblech
Waterjet cuttingMachining–––––
Sheet metal prototyping (press-bending technology, bending kit)Forming–––––
Laser weldingJoining–––––
Laser markingSurface–––––
AssemblyAssembly–––––
Product developmentEngineering–––––
Backlack bonding of electrical steel sheetsJoining––––Elektroblech

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Laser cutting machine "effective S"effective S––––

Additional services

Laser cuttingWaterjet cuttingSheet metal prototypingProduct developmentAssemblyLaser weldingLaser markingProject managementDesign

History

  1. 2022

    Expansion in laser technology: the laser cutting machine already in operation, the "effective S", receives additional capacity (14.01.2022).

  2. 2025

    Launch of the new web presence (12.06.2025).

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