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MECOS – Fertigung

Development and manufacture of active magnetic bearing technology (AMB) and smart electronics for turbomachinery, motors and generators.

MECOS Logo

MECOS AG

Zurich (CH)New on Amplifa

1988Founded (spin-off of ETH Zurich)
30+Employees
Zurich, SwitzerlandLocation
AGLegal form
MAN Energy SolutionsGroup affiliation since 2012

About MECOS

MECOS AG is a manufacturer based in Zurich specializing in active magnetic bearing technology (AMB). The company develops and manufactures magnetic bearings, AMB spindles including motor drives, as well as smart electronics and frequency converters for industrial applications. Its value chain covers all phases – from concept through prototype development to series production. In addition to manufacturing, MECOS offers engineering and consulting services, system integration with rotordynamic design, commissioning, and service support with remote diagnostics, predictive maintenance data analysis and remote optimization of controller parameters. Fields of application include turbomachinery such as compressors, expanders and gas turbines, motors and generators, high-power CO2 laser blowers, flywheels and cryogenic circuits. Since 2012, MECOS has been part of MAN Energy Solutions; applications of the technology contribute among other things to decarbonization, for example in climate-neutral district heating.

Site
Zürich
Processes
Active Magnetic Bearing Technology (AMB) – development, manufacture and series production, Engineering and consulting services (specification through integration), System integration of AMB technology including rotordynamic design, Manufacture of smart electronics and frequency converters, System integration, Engineering and consulting services, Commissioning, Service support
Materials
Active Magnetic Bearing Technology, Smart Electronics, Frequency Converter
Founded
1988
Employees
30+
Industries
Turbomachinery, Motors and Generators, Smart Electronics, Energy Supply/District Heating, Gas Turbines, Laser Technology
  1. 01

    Engineering and consulting

  2. 02

    Concept and prototype construction

  3. 03

    Manufacture of AMB systems and smart electronics

  4. 04

    System integration and rotordynamic design

  5. 05

    Commissioning

  6. 06

    Service support and remote diagnostics

Technology and Processes

AMB

Active Magnetic Bearing Technology

Contactless suspension of rotors for high efficiency and reliability in turbomachinery, motors and generators.

SE

Smart Electronics

Manufacture of smart electronics and frequency converters for controlling magnetic bearing and drive systems.

FC

Frequency Converter

Stand-alone frequency converters in series production since 2022.

Locations

Standort Zurich

Zurich

CH

Headquarters, development and manufacturing

Lot size
Prototype to series production

Products and Applications

Active Magnetic Bearings
Active Magnetic BearingsAMB · Turbomachinery
AMB Spindle with Motor Drive
AMB Spindle with Motor DriveMagnetic bearing technology · Series production
Compressors and Expanders
Compressors and ExpandersMagnetic bearings · Turbo/refrigeration technology
Electric Motors and Flywheels
Electric Motors and FlywheelsAMB · Motors and generators
Smart Electronics
Smart ElectronicsElectronics manufacturing · Control technology

Inside the production

System integration of AMB technology
System integration of AMB technology
Support services and remote diagnostics
Support services and remote diagnostics
AMB technology for climate-neutral district heating in Aalborg
AMB technology for climate-neutral district heating in Aalborg
MECOS at ISMB18
MECOS at ISMB18

Industries

TurbomachineryMotors and GeneratorsSmart ElectronicsEnergy Supply/District HeatingGas TurbinesLaser TechnologyDecarbonizationPower Plant/Energy Supply (District Heating)Gas TurbinesLaser Technology (High-Power CO2 Lasers)Climate Protection/Decarbonization

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Active Magnetic Bearing Technology (AMB) – development, manufacture and series productionEngineering–––Series production–
Engineering and consulting services (specification through integration)Engineering–––––
System integration of AMB technology including rotordynamic designEngineering–––––
Engineering–––––
Manufacture of smart electronics and frequency convertersAssembly–––Series production–

Additional services

System integrationEngineering and consulting servicesCommissioningService supportRemote support and remote diagnosticsPredictive maintenance data analysisRemote optimization of controller parametersTraining (AMB training)Prototype construction through series production

Reference customers

MAN Energy Solutions (group parent, since 2012)Aalborg (climate-neutral district heating project, via News)

History

  1. 1979

    Start of AMB research at ETH Zurich

  2. 1988

    Spin-off from ETH and company foundation

  3. 1993

    First turbo-expander installations

  4. 1997

    First series production of AMB systems for high-power CO2 laser blowers

  5. 2007

    Series production of the complete AMB spindle including motor drive

  6. 2011

    First large turbomachinery system (18 MW)

  7. 2012

    Acquisition of MECOS by MAN Diesel & Turbo (today MAN Energy Solutions)

  8. 2018

    30th company anniversary, relocation of headquarters from Winterthur to Zurich

  9. 2022

    Start of series production of the first stand-alone frequency converter; FAT in Esbjerg successfully completed

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